Regulated Daystate Air Ranger Tactical/ Need Help!!!

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Hey AGN I attempted to join this great forum today only to realize I had already had an account from last year and I simply forgot and just so happened to not attemp again till tonight only to be informed that the account I signed up for over a year ago and forgot about was still here waiting on me to post something useful. Anyway I have a .25cal. Daystate Air Ranger Tactical and I purchased an Altaros regulator awhile back and I just cannot seem to get that balance between shot count, FPE, and velocity. The regulator is extremely efficient as far as shot to shot consistency with each shot never being more than +\-5fps. I enjoy long range Target shooting and small/medium game hunting and it would make my day if anyone here could lead me in the right direction. The reg is currently set to 160bar and the muzzle velocity is at avg. 850fps but only producing 20 regulated shots, no matter how much I adjust the hammer tension screw I cannot seem to achieve anymore energy or velocity without taking even more of a hit to my shot count. When the regulator isn't installed on the gun I can get approx. 40 good shots from my 480cc CF bottle.
 
Yes I agree but when I have the reg set any lower, it drops my velocity down to approx. 830fps with 25.4g pellets. I don't understand how my old EdGun Matador regulator was set at 130bar from the factory and I could easily sling the JSB Exact King 25.4 way over 900fps but I am at a loss for why I can't balance the shot count and velocity with the Altaros regulator. I think I may have to try different hammer springs or maybe a different bushing because the Daystate Air Ranger.25cal. 50fpe model has an entirely different hammer than the 30fpe Daystate models which house a Harper Slingshot hammer. Also the Air Rangers come with different size bushings that set on the hammer spring to give the hammer a little extra ooomph depending on the caliber and fpe. 
 
Did you change the port size? 

I agree that 160 bar is too high, and 130 is closer to reality. In order to get there however, you need to resize the port which that might require changes in the valving. And I suspect you're getting a lot of hammer bounce too. 

You might want to go over to GYA ar the Airgun Guild, and pose this to Bob Sterne, and see what he says. 
 
I figured a bigger transfer port could be to blame but I also believe the plenum on the reg is undersized for a .25cal. Also to be clear my gun is using the Daystate high power hammer, and not the " Harper Patent Slingshot Hammer". If it turns out that a bigger plenum is indeed needed, then I'll be emailing Altaros and asking if they could machine me a plenum to thread directly onto those M18x1 threads that the bottle neck and the male threads coming directly off the front of the breech assembly use.
 
Well you could make a black Delrin or Aluminum shroud to cover the plenum tube and regulator, that wouldn't look bad if it fit right. If going to that trouble I'd also open up the transfer port a mm or two. Should easily be able to get well over 900 fps with 25 gr and 825 to 830 with the heavies. Like some guys have said for tuning after the upgrade, set regulator at 135 or so, then adjust hammer spring until maxed out or where you want to be. Then next step go up in reg pressure with hammer spring mid way tensioned, and start process over again. 
 
I once had a Air Ranger in 25 cal set up with that reg 
I suggest you use a spring from a 35 foot pound gun the 
spring will be 2 an 3/8s long do not use the white spacer
you will need to use a transfer port that is at least .185" .
Set reg pressure at least 135 bar the gun on a full fill of
3,600 psi should get about 75-85 shots and shooting in the
neighbor hood of 845 fps thats right at 40 foot pounds . All
that is left is a lot of tuning and testing it took me weeks to 
get my gun where I like it . Good luck with your endeavor . Dale 

If your using the stock spring now make sure the white spacer
is not being used pull it out . 
 
In regards to the power, I agree the plenum is too small. For the low shot count, the air entirely dumps down to almost no pressure then takes too long to refill. Your current valve spring is too weak to close the valve quickly. So, the valve stays open to long and dumps wasted air before the plenum pressure builds back up for the valve closing. With after market regulated rifles this can be a problem. Look at Gregor's Youtube video with his super modified Hatsan BT65. He explains this in good detail. When the rifle is regulated, he needs to place a stronger valve spring to shut the door quicker to avoid wastep air.