I asked Brian from Edgun West to clarify a couple of concerns mentioned in this thread. Below is our email exchange.
Brian,
Can you respond/ address this issue?
As I understand it, if you have a fill tank that is filled to 4500 psi ( 310 BAR ), the EzAY fill will bleed out the air in the fill tank from 310 BAR until it reaches 300 BAR because of the 300 BAR burst disk on the EzAY fill trigger. If so, it is actually wasting 350 PSI in the 4500 psi Great White, as an example.
Also, is it true that Edgun West actually recommends not filling guns past 250 BAR, even though it is rated to 300 BAR.
I am going to update my AGN post to reflect your clarification.
Thanks
Tom
1. Burst Disk on the EaZy
The burst disk on the EZAY is set to rupture around 350 BAR, not 300. It's a last-resort safety device—not a regulator or bleed valve. It doesn't "bleed off" excess pressure at 300 BAR. If your supply tank is at 310 BAR, the EZAY will still fill your gun until either you stop the fill or equilibrium is reached.
The burst disk is passive it only activates if pressure spikes above its rating. In other words, it's there in case something goes wrong, not as a pressure regulator. If your supply tank is at 310 BAR, the EZAY doesn't start venting at 301. You're still filling until equilibrium is reached, or you shut it off. The only way you're "losing" air is if the disk fails, which would indicate either a faulty disk or an over-pressurized scenario, neither of which should happen under normal conditions.
If you're losing pressure in your Great White down to 300 BAR just by connecting the EZAY, that's either a misdiagnosis or something else in your setup is leaking or venting. The more likely cause is
Gay-Lussac's Law
At constant volume, the pressure of a gas is directly proportional to its temperature.
In other words:
2. Why I Tell People to Stop at 250 BAR
- Let's clear this up, too.
- I don't say that because it's unsafe. All Edguns are rated for 300 BAR fills—they're built for it, tested for it, and safe if you go that high.
- I recommend 250 BAR in practical terms, especially when you're filling from a large tank like a Great White, because:
- The last 50 BAR takes disproportionately more energy (the pressure differential drops, so the flow slows).
- The frictional heat and flow resistance at those final few BARs cost you efficiency.
- You'll get more usable fills out of your supply tank if you stop at 250, rather than trying to cram every last bar in.
- It's like topping off a battery to 100%—technically acceptable, but less efficient and potentially stressful to the system over time.
- Therefore, the recommendation to fill to 250 BAR is primarily about efficiency and maximizing your supply tank, rather than safety.
The Physics Behind the 250 BAR Recommendation
- We'll use the Ideal Gas Law and concepts from isentropic flow to explain why filling to 250 BAR is more efficient when pulling from a supply tank (like a Great White at 310 BAR).
1. Ideal Gas Law:
- PV=nRTPV=nRT
- At constant temperature and tank volume, pressure is proportional to the number of moles of air (n). That means the difference between 250 BAR and 300 BAR isn't linear in terms of usable fills it's exponential in terms of energy required and volume extracted.
2. Available Fills from a Supply Tank:
- Let's assume your supply tank is 12L at 310 BAR, and your gun reservoir is 0.25L.
- To find out how many fills you get from your tank to different pressures, we use:
- n=P⋅VRTn=RTP⋅V
- But what matters here is the usable pressure delta during the fill:
- If you're filling from 310 BAR down to:
- 250 BAR, you have a 60 BAR pressure differential.
- At 300 BAR, you have only 10 BAR before the tank pressure drops below usable levels.
- Because flow rate and energy transfer depend on ΔP (pressure differential), the closer your fill target is to the supply pressure, the slower and less efficient the transfer becomes.
3. Why It's Less Efficient to Push to 300 BAR
- As pressure equalizes, your mass flow rate (ṁ) drops:
- m˙∝2⋅ΔP/ρm˙∝2⋅ΔP/ρ
- So, when ΔP is small (e.g., a tank at 310, trying to fill to 300), the flow slows, heat builds up from friction, and you waste time and energy.
- Meanwhile, your usable air volume decreases at high pressures. Here's a basic comparison:
- Usable fills
- ≈Vsupply⋅(Pstart−Pend)Vgun⋅(Pfill−Pgun start)Usable fills≈Vgun⋅(Pfill-Pgun start)Vsupply⋅(Pstart-Pend)
- Filling to 250 BAR instead of 300 BAR drastically increases the number of fills because you're not trying to squeeze every last drop out of the pressure delta. You're also not dumping as much energy into heat.
Hope this clears everything up for you
Brian