Yong Heng second-stage piston breaking – not any more ?

I have come across about 4 such reports in this forum and these are three of them :

https://www.airgunnation.com/topic/dang-yong-heng/

https://www.airgunnation.com/topic/yong-heng-8/

https://www.airgunnation.com/topic/death-of-my-yong-heng/

The following photos are from these threads showing how the piston broke :

1569487237_1520863755d8c7985686571.52283353_a.jpg




1569487247_2855250195d8c798fbcbfc8.40927642_b.jpg


Today I took this to the Yong Heng factory in China and they told me that they are aware of the problem and have subsequently done some enhancement to the piston including :

  • Better material
  • Adjustment of some dimensions
  • Changing the cross section of the spacer between rings from “T shape” to “Y shape” . I believe that means thickening the root where the breaking occurs as shown in the photos above.

They told me that there have not been any more reports about such failure over the last few months. It seems that the new piston was out not too long ago.

I have ordered the new piston + rings which costs 35 Chinese Yuan or 5 US$ shipped to Hong Kong. Expect to arrive in about 4 days. Will report more details later.



Update Oct 10th : 

OK, finally got time to take out the old piston from my Yong Heng and do a side-by-side comparison. With the rings installed, there is no visible difference. The upper one in the photo is the old version, the new version is beneath it : 

1570713183_7152798305d9f2e5f1b9c07.76345707_side by side.jpg




However, after removing the top ring, a major difference can be seen at the root of the top disc. There is a fillet making the root 25 ~ 30% thicker. They told me that the brass used in the new version is of better quality as well. Hopefully this will solve the problem for good. 

1570713173_17362140625d9f2e553a1b63.14510325_head diff.jpg









 
  • Like
Reactions: Hepotter and Rodeo
Never had that issue. Only issue I see people have is the low pressure cylinder caves in or cracks. I heard they made the lower pressure cylinder thicker so it doesnt cave in anymore.

There has not been any problems on my Yong Heng either but I have replaced the first-stage piston with the new version one just as a precaution. I am going to do the same to the second-stage piston. 
 
They both look the same to me. You said big difference. I don't see it. Can you measure it so we can actually see the big difference you are talking about?

I said ".... There is a fillet making the root 25 ~ 30% thicker ..." . I will leave it to you to judge whether this is big or not. If my salary is increased by this amount, I would say it's big :). Anyway, the Yong Heng people told me that they had received no further reports about the 2nd stage piston breaking after the new version was out. 

Here is the difference in case you have missed it . Adding fillets at corners is a very common way to reduce stress concentration and enhance the strength of mechanical parts.

1576381829_4960018015df5ad8578c492.18415615_x.JPG