Tuning a Marauder- What to adjust and where to start

Found this while researching how to "tune my Marauder". As he states it is not a "how to" but rather a what are the components and a starting place. Thought this might be of help to other Marauder shooters. This was written in 2009 most likely for the Gen 1 but will apply to the Gen. 2 model. He has several other posts which go into the start place if you want more information. I thought it was stated concisely and easy to understand. Hope this helps others :

ShadowShot:


Hello all,


I am sure there will come a time when some one will ask, (like I am), 
what is the factory setting for this part of the rifle, or that part?
I have not tried to call or email the factory yet on this. I am not to sure they
would give out the information but I don't see why they wouldn't.
I thought it would be a good idea to collect what factory settings
we have found or collected, and pool the information here for reference.

I know, for example, the commonly found factory setting for the hammer stroke length,
or the "Hammer Throw" in the .22 cal rifles are maxed out at full throw length. 
IE: (The 1/8 Allen screw adjustment backed counter clockwise all the way out.). 
This controlls how far the hammer travels before striking the valve.

This collected information is not intend to be a, "how to", for tuning your Marauder.
It is only here for restoring your rifle to the original factory set points. You may have lost
yours during tuning or never wrote them down when you started.


There are two basic areas of adjustments for the factory 2500psi Fill.
1. Velocity, which is controlled by three areas of adjustment.
(a) Hammer spring preload
(b) Hammer Stroke Length
(C) Valve Metering Screw.

2. The trigger assembly.
(a) Trigger Pull
(b) Trigger Position
(c) Trigger Stages

If you would, please be very specific when you post.
I know many things can be said here of safety, how to adjust, what adjustments you have made
and so on. If you will , please post something like, "My .22 or .177 rifle came with the Hammer Stroke Length
turned 2 turns in from it max out position". We may find that the settings are the same for both rifles. 


As the information comes in, I will try to keep up with it here
in this main post. Once we have completed collecting the data,
Gene might find the information of some library value.

Thanks for your input and help.
ShadowShot

Here is how you start:

Crosman Marauder Tuning Procedure



Tuning your Benjamin PCP with the use of the Hammer Spring Tension Adjuster and Hammer Stroke Adjuster
by Ray and Hans Apelles ~ The “A” Team
Caution: All testing should be done with muzzle pointed in a safe direction and into a safe backstop!!!!
Principles
Preparation:
There are many different ways a PCP may be tuned/adjusted. With the adjustable Hammer Spring Tension and
Adjustable Stroke you have virtually all you need to tune a PCP to your liking.
This Document will give you a brief introduction into adjusting and from there you will need to experiment to get the
performance you desire.
A certain amount of force is required by the hammer to open a valve to achieve a particular velocity with a given pellet.
This can be applied in a variety of ways. At one extreme the hammer can be moved a long distance (stroke) with a low
spring tension. At the other extreme the hammer can be moved a very short distance (stroke) with a very high spring
tension. And there is everything in between. Each method yields a different firing characteristic. It is up to the end user
to decide how he would like the gun adjusted to suit his needs and firing characteristic desires.
A long stroke, low spring pressure setting will give a very light cocking effort and long spring life. As the hammer opens
the valve, the pressure from the reservoir combined with the valve return spring pressure will close the valve. With a light
spring pressure the hammer is likely to be thrown back far enough (and off of the valve stem) that the hammer spring then
gets re-tensioned and the hammer gets thrown forward to hit the valve stem again and expel more air. This can be heard
and sounds as though the gun is burping out air for as many as 3 or 4 burps per shot.
A short stroke, high spring pressure setting will yield a heavy cocking effort and possibly shorter hammer spring life. As
the hammer opens the valve, the pressure from the reservoir combined with the valve return spring pressure will close the
valve. With a heavy hammer spring tension the hammer can't get thrown back so far (or possibly not even off the valve
stem) as to tighten up the hammer spring and throw the hammer back onto the valve to burp out more air. There is the
small possibility that the valve may also close slower, allowing more air to escape, because of the added hammer spring
tension keeping the hammer against the valve. This method of tuning usually yields a shorter sharper crack at discharge.
This method yields little to no Hammer Bounce.
The best balance between the long stroke low spring tension and the short stroke high spring tension is what is desired.
The following guide will help you achieve a setting that will give you the desired velocity. It will be up to the user to
achieve the balance they desire for an optimal setting. An optimal setting will give the highest efficiency yielding little to
no hammer bounce, reasonable cocking effort and good shot consistency.
It would be a good learning experience to try each method so as to learn the characteristics of each in your particular gun.
Start with the long stroke low hammer tension (which is very similar to the factory setting) and then try the short stroke
high hammer tension method. After learning each you can then find a balance between the two. When finding the
balance, if you can hear any air burp then you should adjust more to a shorter stroke higher hammer tension. You are
looking for that fine balance which can only come from experience. At the end of this document you will find a method for
determining charge pressure and shot count. It is advisable to do each for the 2 different methods so you can see the
difference in shot count and velocity curve which will give you an idea of the efficiency you have achieved in each.
After finding your setting for each method, you can determine that setting by inserting the adjustment wrenches and
counting how many turns to get back to the end stops. An example would be 7 turns in hammer spring, 5 turns in stroke
yields 850 fps with xyz pellet with a 2000 psi charge for 25 shots. Using this method you can always get back to a
particular setting while you are trying different settings.
A) Hammer Stroke Adjustment (HSA): With the gun assembled, adjust the hammer stroke to the longest stroke position.
This is done by inserting the Hammer Stroke Adjustment (HSA) allen wrench through the Hammer Spring Tension
Adjuster (HSTA), through the spring, into the hammer and catching the Hammer Striker. Then turn counter clockwise until
the Striker is to the fully retracted position. This is the start position for your adjustments.
B) Hammer Spring Tension Adjustment (HSTA): With the gun assembled, adjust the Hammer Spring Tension to the least
tension position. This is done by inserting the Hammer Spring Tension Adjustment (HTA) allen wrench into the end plug
and catching the HSTA and turning counter clockwise until the Hammer Spring Tensioner is to the fully retracted position.
This is the start position for your adjustments.
Revised 6/1/2009
C) If it is possible, make an identical replacement of the transfer port but change the ID to .110" or smaller. It is rare that a
PCP needs a transfer port larger than .110 to achieve 20 ftlbs. If you are trying to significantly reduce the power of (as an
example) the Discovery then you may go smaller yet. As an example, one that we tuned used a .105" transfer port to get
just below 20 ftlbs. The transfer port in the Discovery is large because it is designed to work with CO2 as well and needs
the larger size for the lower pressure CO2 gas. A Transfer Port that is large enough to give you the velocity you desire
but no more will give you a flatter velocity curve. It is not mandatory that you replace the transfer port but it is beneficial.
In the case of the Marauder, turn the transfer port adjustment all the way in (clockwise) and then turn it out 4 revolutions
(counter clockwise). This is the starting point for the adjustable transfer port which is now all the way open.
1) Set up a chronograph station with the assembled gun on sand bags in front of the chronograph so your readings will be
consistent. The Muzzle should be at least 18 inches from the first sensor to prevent incorrect readings.
2) Have initial adjustments of the PCP set to A, B and C above.
Note: you will initially be tuning for a particular charge range so you will need to charge the gun to the same pressure
each time and every 5 shots or so to maintain pressure during setting. Changes in charge pressure will give you changes
in readings that will confuse the issue. Once the settings are complete then you will determine correct charge pressure
and number of shots for that pressure.
3) Charge gun to a pressure that will be a little above the middle of your desired charge range. Example: If you are
looking to charge to 2000 psi and shoot to 1000 psi then charge to 1600 psi for testing.
4) Turn in (clockwise) the hammer tension until you feel tension on the hammer spring and then turn 1 more revolution in.
5) Chronograph a shot to see where your velocity is.
6) Increase hammer tension 1 turn.
7) Repeat 5 and 6 until your desired velocity is reached.
8 Shorten your hammer stroke 1/2 turn.
9) Chronograph a shot to see where your velocity is.
10) If your velocity stayed the same go to 8. If your velocity decreased go to 6.
11) Keep making adjustments (remember to charge every 5 shots) and chronographing until you are satisfied with the feel
of the shot cycle. This is learned through experience and can not be adequately explained.
4) Cock Hammer.
5) Turn in (clockwise) the hammer tension until you reach full coil bind and can not turn the hammer tension in any further
(gun may fire during this adjustment). Fire gun. Cock the hammer again. If it will not cock then turn hammer tension out
1/2 turn. Cock gun again. Repeat until gun will cock reliably.
6) Turn hammer tension out 2 to 3 turns.
7) Chronograph a shot to see where your velocity is.
8 Shorten your hammer stroke 1/2 turn.
9) Repeat 7 and 8 until your desired velocity is reached.
You may see that as the stroke is decreased the velocity will actually increase. This is a common phenomenon as a more
efficient setting is reached.
Adjustments:
Method 1
Method 2
Revised 6/1/2009
10) Keep making adjustments (remember to charge every 5 shots) and chronographing until you are satisfied with the feel
of the shot cycle and velocity. This is learned through experience and can not be adequately explained.
If your PCP has an Adjustable Transfer Port (as does the Marauder) then you can fine tune the velocity.
1) Turn the adjustment screw in ¼ turn at a time and chronograph a shot.
2) Make another ¼ turn adjustment and chronograph another shot.
Repeat the process until you reach your desired velocity.
During this process you may notice that the PCP gets quieter and blows less air but the velocity doesn’t change much.
This is common as you are achieving a more efficient setting. Your shot count will increase as well.
Another benefit of a PCP with an adjustable transfer port is that you can dramatically flatten a velocity curve by restricting
the transfer port and increasing the energy used to open the valve stem.
You will increase the usable charge pressure band and increase shot count in the process.
You will have to experiment with the settings to achieve this type of balance.
It will not be explained in detail here. It is mentioned here so you can strive to achieve such a balance as you are gaining
experience with the other adjustments.
Fine Tuning Velocity with an Adjustable Transfer Port
Re


 
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This post is invaluable! I was loaned a Chrony last week and worked on tuning my new Marauder over the weekend. I'm looking for high shot count with low energy per shot since I am a plinker and target shooter. I have my Mrod shooting CPUMs (10.5 gr) at ~860 fps (17 fpe) right now and am fairly happy with that result. At 50 yards I can see the pellets as they drop in the last few feet to hit the hi-viz targets I have out. At that distance the flight of each pellet really shows the ballistic curve involved. Now, having read the post above, I'm rethinking my transfer port setting (out 3 turns); I wonder if restricting that port a bit would tighten up the velocity spread apparent both in the Chrony readings and in the POI spread I experienced. This kind of experimentation, and the feel for the gun that results, is a big reason why I set my sights on the Marauder as my first (and maybe only) PCP. I am capturing the OP in text form and printing it off for reference. I think I'll stick it to the steel cabinet above my work bench as a reminder of how much of the tuning process is "science" and how much is "art".
 
Believe that is Hans & Ray's ( Team Crosman recently and the A-Team sometimes) original marauder tuning ideas.

Very helful esp. as the Marauder was the first to have all the adjustments just sitting there waiting for folks to tinker with.

Both Hans & Ray are very nice people often showing uop at local FT shoots and always happy to let you shoot whatever latest greatest rig they might have. Another good reason to get out & meet people.



edit to ad a link:

Nice marauder link for people who like pictures and words

https://avveduti.wordpress.com/2010/04/24/marauder-project-177-tuning-part-1/





John
 
Guys,

You are correct, this is actually Ray and Hans Apelles tuning methods, that were published by Crosman in some publication a few years back. These were not all of them, if I remember correctly. The next time I see Ray (possibly this Saturday) I'll ask him to send me a complete copy of that entire article and process.

After getting my Marauder down under 12 ft. Lbs, and tuning it with aftermarket gear and parts, I had an issue with the gun, and decided to dismantle it......again. i was at Ray's and Hans' match just last week, so i decided to pick their very knowledgeable brains.... part of that conversation was on video that Vasyl made of the shoot.. That can be found on this forum.

Anyway, this is how he described how to set the Marauder to 12 ft.lbs. the easy way. First my gun has a Lane regulator in it, set to 1375 PSI. Ray suggests upping that to around 1500, which I will do. Next is open the transfer port all the way out, around 4 full turns. Next is to put the hammer stroke almost all the way. He said this will create a powerful, short strike of the valve, and eliminate almost all hammer bounce. Chrony the gun, and increase hammer spring to get the proper velocity. Then, start screwing in the transfer port adjustment until the velocity starts to drop, and back it out 1/4-1/2 turn. This tuning procedure is the easiest way to achieve 12 ft Lbs, not waste a lot of air, get through an entire match without filling, and to give the shot cycle a quick, sharp snap to facilitate the shot.

Ray and Hans know best, they helped Crosman design and upgrade the Marauder platform over the years. They are THE authority on Marauder tuning.

Tom Holland 


 
Guys,

You are correct, this is actually Ray and Hans Apelles tuning methods, that were published by Crosman in some publication a few years back. These were not all of them, if I remember correctly. The next time I see Ray (possibly this Saturday) I'll ask him to send me a complete copy of that entire article and process.

After getting my Marauder down under 12 ft. Lbs, and tuning it with aftermarket gear and parts, I had an issue with the gun, and decided to dismantle it......again. i was at Ray's and Hans' match just last week, so i decided to pick their very knowledgeable brains.... part of that conversation was on video that Vasyl made of the shoot.. That can be found on this forum.

Anyway, this is how he described how to set the Marauder to 12 ft.lbs. the easy way. First my gun has a Lane regulator in it, set to 1375 PSI. Ray suggests upping that to around 1500, which I will do. Next is open the transfer port all the way out, around 4 full turns. Next is to put the hammer stroke almost all the way. He said this will create a powerful, short strike of the valve, and eliminate almost all hammer bounce. Chrony the gun, and increase hammer spring to get the proper velocity. Then, start screwing in the transfer port adjustment until the velocity starts to drop, and back it out 1/4-1/2 turn. This tuning procedure is the easiest way to achieve 12 ft Lbs, not waste a lot of air, get through an entire match without filling, and to give the shot cycle a quick, sharp snap to facilitate the shot.

Ray and Hans know best, they helped Crosman design and upgrade the Marauder platform over the years. They are THE authority on Marauder tuning.

Tom Holland 


Tom, Excellent timing. I won a .177 Marauder Field and Target at the Pyramyd Air Cup and thought maybe I would tune it to fool around with WFTF. I didn't know where to start. Now I do. I have tuned several Marauders in the past but never had one with a reg in it. 

Best,

Gary in Venice, FL
 
"If it ain't broke don't fix it" Bought a Gen 2 .22. Loved the way it shot most accurate I have shot. After reading and researching I decided to trick it out and make it even better, WRONG IDEA ! I purchased a Regulator, new larger transfer port, stiffer hammer spring. Was meticulous in disassembly cleaning and re-assembly. I followed the instructions to a tee and was ready to shoot through the same hole at 25y. I was already shooting quarter size groups before surly all this money would allow me to do this. First couple shots were surly a fluke a 10 shot 6" group with a flyer at 25. Maybe I screwed up remounting the scope. Spent the next week reading adjusting and shooting. Nope nothing worked. Terrible shot count Decided to start over pulled all the trick parts. I Re-tuned to factory settings (Spring 3.5 in from counterclockwise,Hammer stroke 0 from counterclockwise and valve at 2.75 out from clockwise). I went back to all stock parts. 1st 2 shots same hole at 25 dime size 10 shot group. Fps in the high 700's thought this was a little low. I adjusted Hammer spring in a couple turns to achieve 855fps at 2900 psi. left everything else the same. not about 40 "usable shots leaving a reading of around 2000 psi after 40. I'm not even close to an expert on shooting but I'm now shooting consistent 1 1/2 inch or less groups at 50 yards. Gun zeroed at 25 1 line holdover at 50. Sometime you just gotta leave things alone ! 
 
Thrilled to find this post as I just purchased a .25 cal Gen 2 Marauder. I also got a regulator with it, I have not installed that yet. Last night I shot it (in the dark) under the garage light to sight it at 2145. I had a nice 8 shot final string at .377. This was stock, hand pumped to 2600, no trigger adjustment and a Spectrum FFP 4-12 scope.
I assume I can I relate these same tune details to my .25, I am just now searching for Marauder tune and trigger posts so this was the first that came up this morning. My SCBA adapter is in the works so I will only be hand pumping a week or so.

Thanks for the excellent info.



Mark Hogan
 
For those of us that started to tune a Marauder and wanted to get back to factory settings, This is what Crosman sent me for a Gen 2 Marauder

1.77 Caliber Hammer Tension (1/4 Hex) 1 1/2 CC, Hammer Stroke (1/8 Hex) 5 1/2 CC, and Transfer Screw 2 1/8 Clockwise

22 Caliber Hammer Tension (1/4 Hex) 1 1/4 CC, Hammer Stroke (1/8 Hex) 4.0 CC, and Transfer Screw 2 1/2 Clockwise

25 Caliber Hammer Tension (1/4 Hex) 5 CC, Hammer Stroke (1/8 Hex) 4.0 CC, and Transfer Screw 4.0 Clockwise

CC= Counter Clockwise

This is of course, factory spring, factory hammer, etc. No after market parts. If you want to get back to the start, reset to these settings.

Now, Tom - I've got to go and completely retune my gun to be more efficient. Just installed a regulator, but didn't use the scheme above. Sounds like it'll be much more efficient when I'm done. Back to the Chrony! THANK YOU!

Update - Wow! No one noticed how dyslexic I can be. I've labeled the turns backwards. The CC should be clockwise and the C should be Counter-Clockwise. Example, you close the transfer screw all the way down (clockwise) then unscrew to open it up. Number of turns are correct, but just reverse the direction.
 
A note of caution before tuning your Marauder. I started tuning and recording velocities as well as shot counts. My hope was to shoot 14.3 gr. pellets at 820 to 840 fps and get at least 30 shots with my fill pressure between 1500 and 2000psi. After a few adjustments I realized the striker adjustment screw was rotating as I was shooting. It was rotating ccw as much as 1/2 turn in 50 shots. The giveaway was when a shot string started at 820 fps at 2600 psi and then rose to 850 as the pressure dropped and then dropped back down to around 820 and then started to rise a second time even though the pressure was dropping. So I checked youtube and watched a video showing how to remove the hammer and seemed pretty easy but I wasn't sure how I wanted to correct the issue. I saw posts by guys on the Marauder forum from string trimmer line to guys drilling and tapping a hole to make it like the older models. Until I decided I still wanted to shoot so I decided to back both the tension and stroke adjustments ccw as far as possible and started testing. I documented number of pellets shot as well as tube pressure and velocity. As luck would have it with both screws backed out my fps was 819 at 1600psi and went up to 841 as a max and down to 821 at 2200psi with a shot count of 31. I would like to shorten the stroke in the future but that will have to wait until I decide how I want to keep the screw from turning while shooting.
 
Profsrgary,

I had the same issue with my Marauder, this is how I fixed it.

The first thing, there is a little Delrin cylinder, about the size of a pin head in the lock screw on the side of the hammer. With either a new Delrin replacement (you can get a bunch real cheap direct from Crosman) or equivalent, set your hammer to as close as you can get it to where you want it. Now crank down on that grub screw, which will compress that Delrin into the threads. Try the adjustment, it should not move easily. If it does, crank on it some more. It takes a LOT more pressure to get it like that, so don't be afraid. I have a full teardown and rebuild on my Field Target Tech Channel on U Tube. You will find it on the disassembly of the Marauder, I replace the stock hammer with a Tim Hill hammer upon reassembly. 

Sometimes the spring tension screw will move as well. By taking apart the endcap and wrapping the adjustment screw with a LOT of teflon tape, making it difficult to move as well. Loctite also makes a compound that you can put on the threads, that after it dries, makes the screw difficult to move easily as well. This compound will not work on the hammer screw.

Hope this helps,

Tom Holland 

Field Target Tech 




 
Recently the striker adjustment screw has been rotating ccw in my marauder. I found the plastic pin and turned it around (I tried some weedeater line but mine wasn't large enough to work) and it seems to work. Where is that grub screw that you talk about? It looks like there is no way to adjust the pressure against the adjustment screw to prevent it from moving.
 
Rong1966,

If you watch my disassembly video on the Marauder, you can see when I have the hammer in my hand, where the grub screw is. It is on towards the front of the hammer where the striker is screwed in. If that video is not clear enough, I'll post a picture of a hammer with the grub screw on this thread when I get home.

Tom Holland 

Field Target Tech 
 
Rong1966,

If you watch my disassembly video on the Marauder, you can see when I have the hammer in my hand, where the grub screw is. It is on towards the front of the hammer where the striker is screwed in. If that video is not clear enough, I'll post a picture of a hammer with the grub screw on this thread when I get home.

Tom Holland 

Field Target Tech

Thanks for the reply Tom. I pulled mine apart today. Before I did I went to the Crosman website and brought up the parts diagram. I knew exactly what I was looking for but when I got the hammer out there was a hole that was not threaded and no screw but the parts diagram clearly showed the screw. So I went to plan B which was trimmer line as mentioned on Mrauder forum but mine was .080 and the guys have been using .120 so I got out the blue loctite and used it on both the tension screw and stroke adjust screw. I knew how many turns clockwise on each so we will see how this works. I set the tension at 1.5 turns and the stroke at 4 turns which is very close to factory and maybe actually factory chrony numbers since I am sure the hammer spring has fatigued a little. The OP of this thread stated that the commonly found factory settings have the throw maxed out out on the .22. If you check the factory specs are 4 turns cw on the throw. One may wonder how many maxed out settings were actually 4 turns cw from the factory and rotated while shooting. I found a problem with mine when it went from 840 fps to almost 900 fps. I had not chronied it in a while but a very accurate rifle suddenly became an inaccurate rifle so after too much assuming what was wrong I got the chronograph out.
 
Prof & Rong,

I've heard of this happening, but I haven't seen it yet firsthand. I would like to know what Crosmans answer to this is going to be. What I would do, regardless of what their answer and reasoning are, would to get an entire hammer/striker/Delrin thingy/grub screw. You will have to order them all separately, as the hammer comes stripped with all the above. An entire set of everything mentioned above should be under $10. Then you can put the hammer and striker together, put the Delrin thing in, with the grub screw, and crank down on it, as I mentioned previously. I would also get an ample supply of the Delrin things, they'll be cheap enough. When you order, just have all the part numbers ready, because they'll ask you that. Let me know how you guys make out.

Tom Holland 

Field Target Tech