So here it is! This is the Douglas fir stock I just finished. This one is basically a practice run for now, but it turned out pretty good, here is the process of me making it. This first picture is where I started to mill out the action or inside with a router. I glued down two 2x8 boards together. I clamped them as tight as I could, then let it dry two days. Once it was dry, I cut out the form enough to mill out the inside.
Then I sanded out the inside and made it as perfect as I could with the tools I had, I also used a piece of sand paper that I rubber cemented to a PVC pipe the same diameter of the air cylinder of the air gun I have.
Once that was done I sanded and grinded out the inside for about a day until I got the action to fit into the stock, I also had the stock roughly cut out at that point.
I was also pleasantly surprised to see how well the wood glue actually worked here. The two halves are virtually seamless. There were some areas where the wood warped a little, and I later filled it in with wood putty. As you can see it doesn't look too bad so far! I was mostly surprised that everything was working as well as it did up to this point, nothing major had really gone wrong.
Here is where I should've taken more pictures. I took the stock to a friend's house to use his equipment to sand down the stock and shape it. I had to use 40 grit sand paper on a hand sander, took a while but it really shaped pretty well. Here is before I sanded it finely. I also added the butt pad.
Once I had it sanded to where I wanted it, I went over it with Mineral spirits. The picture of stock that you see if after the mineral spirits was applied. After that I went down to Ace, found some wood stain conveniently entitled Gunstock, so I tested its color out on a piece of extra wood, and it looked good so I gave the stock one coat of it.
This was after I applied the stain and two layers of Tru-Oil. I did do one layer of Tru-Oil mixed with mineral spirits but it made the stain a little bubbly in some areas, so I then only treated with Tru-Oil. This is the stock finished.
This is everything pieced together. It actually looks really good with the grain I have going. Douglas fir makes some pretty stocks, however the wood is really easy to dent, so you have to choose what you'd rather have. The gun is a Hatsan Flash .22. It had the original synthetic stock on it which I thought was hideous. No hard feelings to Hatsan though, I was going for an accurate, adjustable, entry level PCP, and the Hatsan had good reviews. Looking forward to a new scope and an altaros regulator coming soon, so I can get it shooting good too.
Anyways, I was offered a piece of bird's-eye maple so hopefully I can get the good stock looking awesome! I will probably post pictures of that one too! Thank you guys for your help! It was a good project!
Matt