Lee melting pot

I have just purchased a Lee production pot IV and tried to do some casting with it yesterday. I set the thermostat to about 6 which is slightly above the middle of the range. After about 15 pours, I went to check the slug cast and left the power of the pot on. When I returned, I was surprised to see that the lead in the pot has solidified. I checked the power connection and everything looked OK. Then after a while, the lead melted again. 

After the casting session I removed the cover holding the thermostat knob to check how the temperature control is done. Much to my dismay, the only sensor of the thermostat is a piece of bi-metal that is hanging in the air inside the stand instead of touching the pot. I cant figure out how it is possible to sense the temperature of the molten lead in such an arrangement. Have they forgotten to install some components ?

I really don't want to ship it back because it will be too costly. Can anyone shed some light on this pls ? 


 
That’s just the way they come from the factory . They build them cheap to keep the cost down per unit. You can fix this problem by installing a P I D controller on the heating unit. It has a feedback temperature probe that keeps lead same temp if pot is full or one quarter full. It pulses the coil with electricity which heats up the lead. Then sensor sends feedback to the controller when to cut on or off. A lot better controller than a bi metal. Hope this helps, MM
 
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