HW55 Rebuild

I picked up a nice HW55 last fall and had a lot of fun shooting it all winter indoors. But occasionally I could hear what sounded like metal on metal during cocking which concerned me. The last thing I wanted to do was ruin a fine, classic 10 meter gun. I finally got around to taking it apart to see what could be done to get it smoothed out. Once apart, I was relieved to see that the internals were in good shape, the only obvious problems being a worn spring and a leather seal that was dry and encrusted with black residue of some kind.



1592993389_2890192435ef3266dc1e950.51563005.jpg




I was able to rescue the leather seal by soaking it in oil and scraping off the dried-on residue, but in the end decided to replace it with a Vortek adapter and seal. The spring also got replaced with a Vortek 770113-26. To provide better seating for the new spring, I also made a short top hat and a thin washer to slip over the guide. These reduced the available spring space by about 0.200". Other than cleaning everything up, the only work on the internals was some light sanding of the back end of the piston, and some light smoothing of the cocking slot with a diamond file.

Lubrication was done using a blend of moly with the grease that came with the spring. I initially tried applying a minimal amount of lubricant to the internals, but the sound of the dry and rather tight fitting seal over the honed bore didn't sit right with me, so I opened it up again and burnished some straight moly grease into the honed area of the bore. This eliminated the sound of seal drag, but also caused a little bit of that burned lubricant smell so familiar to springer shooters. This may go away with time, I don't know.

The final result was a very smooth cocking and firing cycle, and an increase in power over the original, but worn, configuration. Average velocity with JSB Middle Weight pellets came in at 652 fps, with an ES of 13.3 over 20 shots. For comparison, my FWB 300s is generating 618 fps with an ES of 8.1 with the same pellets. Overall not a bad result for a 45 year old rifle!
 
The ID of the Vortek spring measured 0.547" and the OD of the guide 0.530" for 0.017" diametrical clearance. Not a friction fit, but enough I thought to control the spring. The essential addition was of the top hat, which both centered the front of the spring and kept the spring from causing further damage to the aluminum piston head. I found numerous aluminum particles embeded in the old leather seal, and I am quite sure that's where they originated. The top hat was made to be a snap fit to the ID of the spring, and a slip fit to the latch rod. The original 30 coil spring was almost solid when cocked, making it necessary to reduce the number of coils in order to add the top hat.
 
I am resurrecting this post as a follow up, and in case it is of interest to our new HW55 owner.

The question has come up of sight fitment. My HW55 is of 1975 vintage and does have the wider rail which measures 12.60mm across the dovetail. I also have 3 Anschutz rimfires and they measure 10.93, 10.98 and 11.00mm across the dovetail. My FWB 300s measures 11.60mm across the dovetail. So neither my Anschutz rear sight nor my FWB sight will fit my HW55 with the wider rail, it appears to accept only the HW sight made for that unique rail dimension. The good news is that it is wider than is typical, so there is the possibility of modifying the base of a sight made for an 11mm rail to fit. It would just take a 60 degree dovetail cutter and a few minutes of machining. Fortunately, my rifle came with the original sights, and I am happy with them the way they are.

After break in with the new Vortek parts my rifle did pick up a little velocity and is now running about 660 fps with JSB 8.02 gr MW pellets. That is a little more than I was targeting, but still makes for a smooth shooting experience, at least on my rifle with the barrel sleeve. Still, if I were to do it over again I would reduce the number of coils on the Vortek spring by one to drop velocity a bit closer to 600 fps. Otherwise, I am very happy with the way the build turned out. I have a very smooth cocking and smooth shooting rifle that doesn't require constant feeding with oil. I did shoot the entire first winter using the original leather seal, and can't say it caused any problems other than the oil possibly not providing enough lubricity for the piston and causing the grinding/rubbing sound that caused me to tear down the rifle in the first place. On the other hand, I can't say it offered any obvious benefits either. With the plastic seal and modern lubricants in place I don't expect to have to service the rifle for many years to come.
 
Very interesting! I appreciate the follow-up info. 

On sight fitment:

+ HW went from nominal "13mm" to "11mm" rails in the late 70's I think. As you note, I've never found anything but the OEM sights that will work on the older 13mm HW rails.

+ I really like Anschutz sights, made for their 11mm rails. The older models with the long flexible clamp rails work great on Anschutz, late HW, and Diana air rifles.

+ FWB (and Walther) sight rails, as you also note, are measurably wider than 11mm. Anschutz sights are often advertised as being suitable for them, but I've personally never been able to persuade one to fit. You may be stuck with proprietary stuff.
 
Shot my HW55 tonight, and it is feeling pretty snappy so thought I better run it through the chronograph again. After putting a few more miles on the Vortek seal, velocities have increased further to 681 fps with the JSB 8.02 MW, and 657 fps with the JSB 8.44/4.53. For indoors that is more than needed for sure. On the other hand, at over 8 ft-lb it is a viable option for shooting outdoors at ranges up to 25-30 yards. And accuracy with the JSB 8.44 is proving to be more than acceptable.



PB130225.1605318555.jpg

 
Since the Gehmann moves the actual iris opening rearward (in effect making the sight longer), couldn't you just slide the sight further forward on the gun to restore the original disk-to-eyeball distance?

If you'll forgive my going off on a tangent...I've noticed shooters at top matches seldom use the big rubber eyeshades anymore. Looking at the tiny bright target image through completely dark surroundings may be considered fatiguing to the eye.

95B4327F-AB5E-4EFE-8BE1-5413F1D2D869.1605356514.jpeg