FX liner with Carbon Fibre “wrap”

Looking for opinions and hopefully from someone who has worked with Carbon Fibre.

My idea is to make a 700mm barrel for my RedWolf wrapped in carbon fibre. I would first index the liner in the normal Fx barrel system. Then make up 2 end pieces I stainless steel. These would have to be a perfect fit and be glued to the liner in exactly the correct position. They would be made long enough to support the liner and the Carbon Fibre. Then I’d use the process outlined in this video to build up the outer barrel. 





https://youtu.be/A5k_xvYCDA8



Of course I wouldn’t be removing the tube it would be very permanent!



it should end up very light and strong. Am I dreaming??

My first idea was to just buy the Carbon Fibre tube and epoxy it over the liner. I’m still in the process of doing this with a 600mm liner. So the CF tube will end up running from the breach which is supported to the muzzle which is supported. In .22 the CF tube still fits inside the outer sleeve. It should add a lot of stiffness and stop any bowing. It has an 8mm ID and 10mm OD. Still have a bit of sanding to do to get it to side on to where I want it. It’s tight! There is still 1mm clearance for an oring as per original fitting. 
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Just throwing some ideas out there. What do you think?

Michael

Mod Edit: Moved to Other Parts, Accessories and Equipment forum
 
I think it’s a great idea. Keep us posted. If you want to see just how much the FX STX 700 mm barrels flex look at the video on Facebook of M. Dubber shooting the Gunslynger event at PAC with his (loaned) Impact pumper. That’s some serious flex on every shot. Anything you can do to make those barrels stiffer is great. 

Mike
 
Makes sense to me to epoxy a carbon fiber tube over the FX barrels. IMO, these barrels are pretty thin and subject to bowing and vibration. I believe the accuracy and consistency would improve dramatically.


Yes we did just that with the 600mm, plus we used the inner carbon tube to tension the FX Liner inside of the shroud, instead of compressing it as in the FX system.
 
Honed the inside of the tube with a 6mm aluminium rod until I could get it on the liner. I put slit in the rod and slid sand paper into the slit. You can actually twist it on as the rifling acts like a tread. Then epoxy
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It stiffened it up substantially for sure
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I left just enough room either end of the cf tube for the original orings. They are under compression when when I screw the locking bolt on which I think adds a little more stiffness to the barrel. I think this was worth while. Hard to prove it’s shooting better but my gut feeling is it’s more accurate
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Mark is this similar to what you did? Did you think it made a difference? I’m convinced enough that I will do my other liner. 

Michael
 
I’d like to do my 25cal barrel too. The .22 barrels worked very well. Epoxy is ideal to use with the cf. I discussed this at length with the guy I get my tubes from and he recommended the epoxy. 
After I double sleeved the barrel I discovered the barrel was completely different harmonically. At first I only went back to the slugs I had been shooting they where about the same in terms of accuracy. I didn’t think I improved things until later when I tried some heavier slugs. These now shot really well where as before they didn’t. The barrel is far less fussy and finding accuracy with slugs of different weights. 
For .25 cal you need to find 9mm ID 12mm OD. 
You can get them but there not as common as the even numbered tubes. 
Michael
 
Firstly, I find this all very fascinating how people are going about to stiffen barrels and hopefully null the effects of harmonics. I machined up a harmonic balancer for my 22lr and the result is amazing, being group sizes at 50 metres achieved with cheap standard velocity ammo that took me prime match ammo to achieve pre balancer.

I’m not a material scientist, metallurgist or even a professional engineer. But I’m am an aircraft mechanic who has seen 1st hand when bonded dissimilar materials seperate over time due to temperature changes from both extremes. The reason is because of the coefficient of linear expansion. In simple terms, different materials grow/ shrink at different rates with temperature change. Bond them together and they will fight each other. If you have an analog temp gauge on your bbq, chances are it works with a coil of a bimetallic strip. ( 2 metals). When the temp goes up, they expand at differing rates and that’s what spins the needle around.

So, steel expands at roughly 3 times the rate of carbon FRP. After you bond the barrel liner to the carbon tube, would these stresses be induced by temperature change? Could a rifle sighted in on a cold morning progressively change its point of impact as the day drags on and the hot sun warms up the barrel? Would it be better to coat one of the mating surfaces with a release agent so they never really stick and that way it is still a nice snug harmonic killing fit that is free to expand / shrink as temp changes?

Just a theory, and it could be full of crap......
 
I am a mechanical designer lot of FEA and also I have been exposed to CF tubes (archery competition shooter for over a decade) and lot of design involving bonding and epoxy's.

I don't want to detail each step pros and cons just saying I did not do it.

Roughly, the CF tubes are made on mandrel and ground the outer cylinder (don't even think you would wrap it yourself) and the wall thicknesses is not consistent along the length. I am talking arrow tubes that cost 500 to 700 bucks a dozen (Easton and Carbon Express, high end competition arrows), all those have stiffer and weaker side spines and not continuous along the entire length. Then you want to bond the CF tube to the sleeve with an epoxy? I worked with many high end manufacturers and very expensive epoxy's, you do not expect the epoxy will evenly fill the gap and the liner to remain concentric along the mechanical centerline...also to go further how it cures will push the materials around depend of the epoxy layer thickness all different. You may end up with "good enough" straightness but most likely not.

Now to get to harmonics, the CF will fight the inner liner vibration frequencies, but the spine have weaker and stiffer side or multiple weaker and stiffer sides....you brake the natural oscillation of the inner liner and amplify the side effects from the CF sleeve...I tried in fewer words possible but hoping you got a picture.

If the CF sleeve would make any good to the barrel - or to a scoring card most importantly overall - don't you think FX would make it that way at fabrication level?