FYI, the carbon sleeve I just received from Ernest had 0.007” diametrical clearance over a .22 superior and a .22 superior heavy liner (.317” liner OD, 0.324” carbon sleeve ID.)
Unlike Ernest’s early production sleeves that weren’t quite long enough for the 700mm liners and left a couple inches of unsleeved liner, the new ones are full length for 700mm liners and only about .125” shorter than the distance between the muzzle and breech end liner locks.
Since the liner will slightly buckle / flex under compression when tightening the liner retaining nut at the muzzle, that small amount of deflection in the liner should easily lock it into the much stiffer carbon fiber sleeve even without bonding them together given only 0.007” clearance-- but I bonded the sleeve to the liner for maximum stiffness so that the adhesive serves as a liquid shim locking the liner into the sleeve in the uninstalled stress free condition. I used EA9394 to bond the sleeve to the liner which is probably overkill (this is not a very demanding application for the adhesive, it’s mostly serving as a liquid shim to take up the slight clearance between the liner and carbon fiber sleeve.)
Since the sleeve was such a good fit over the liner and would scrape most of the epoxy off the liner when sliding it over, not only did I apply epoxy to the liner before sliding the sleeve over as per Ernest’s videos, I also drilled 6x .063” injection holes along the length of the carbon sleeve prior to bonding it and then injected additional epoxy after sliding the sleeve over the liner.
I’ve seen some suggestions to use Loctite 638 retaining compound for bonding the liner to the sleeve, and that is not an adhesive I would recommend for this job as the anerobic Loctite retaining compounds like 609, 638, and 648 are only intended for use between two metallic substrates.
If you choose to bond the sleeve to the liner, you want to use a catalyzed 2-part adhesive that’s not dependent on air exposure or humidity to cure because of the length of the sleeve and the adhesive joint being only exposed at each end.
Is there an accuracy difference between the factory setup of 3 liner to housing o-rings, adding additional liner to housing o-rings, an unbonded carbon fiber liner sleeve, and a bonded carbon fiber liner sleeve? I haven’t done the testing comparing the 4 configurations and can’t say for sure, but given that the liners are rather flexible a bonded carbon fiber sleeve certainly seems like the most rigid and probably the best option. Guess I’ll find out shortly how accuracy with a bonded carbon fiber liner sleeve compares to my previous setup with 7x o-rings between the liner and shroud.
Next up for previously announced M3 accessories, be nice if the angled gauge mounts would ship…