Diana Bullseye ZR ain't what it's cracked up to be -- but there's a fix

I bought one of these Diana Bullseye ZR mounts for my HW97K and then gave up on it after a few tins of pellets because a significant amount of play had developed and I was getting a lot of point-of-aim shift. You'd get a group going-- then whammo, its like you started a whole new group at 1/2" in some other direction. 

Tightening the ring-to-rail mini hex set screws did not solve this problem. The negative reviews on Pyramid pretty much cover the situation. The rails and the mount body clearly had a few thousandths of play. With the gun locked down in a vise you could see up to 1" of wiggle on target at 30 yards.

I sprung for a BKL one-piece and stuck the Diana ZR in the "good ideas that didn't pan out drawer" (way too much stuff in that drawer BTW).

But then I bought a true "scope killer" - the RWS 54 Air King in .22. I went with a droop compensated one-piece mount. But while printing some OK 50-yard groups at my club, more than one highly experienced shooter warned me that it was a virtual guarantee that my scope wasn't going to survive the beating. Two of these shooters had first hand experience in the matter. "Get a Diana Bullseye ZR", they urged.

I told the "my ZR has play" story and made my "I'll never buy one of those again" declaration. One match-competitive RWS 54 shooter nodded knowingly and then pointed out some added screws in his ZR mount that I hadn't noticed. He then shared his voodoo -- which I am about to share with you.

The trick involves some drilling and tap work to install your own grub set screws in the mount body. (I ain't no machinist, and in fact I screwed up a drill hole, and this still ended up working out).

I went with a 4 grub configuration using 4M x 0.7 set screws (4mm). With the mount fully DISASSEMBLED I tapped holes in each of the 4 corners of the mount body to allow the set screws to intercept the rails upon re-assembly.

Each time you set a grub you compress the mount and lightly tighten the screw until the mount rail is "locked". Then you begin to loosen the grub until the moment the mount releases. Do this on all four corners and use blue lock tight so that the grubs stay exactly in position. We are talking thousandths here, so its very important that the screws don't turn from their position even a degree or two.

Damn if it didn't work (at least in the first few hundred pellets). The mount absorbs recoil and the rails slide freely but WITHOUT THE PLAY thanks to the light pressure applied by these grub screws.

It is important that the grubs are brass or some other material that is SOFTER than the steel rails, otherwise you'll end up scoring the rails as they slide for hundreds or thousands of shots. (I've got some brass on order, it was hard to find).

Among the photos I attached is a 10-shot 50 yard group shooting 16gn JSBs out of the Air King with its improved ZR mount. This was not achievable before the fix. The other pics show one of the grubs (just above my finger with blue lock tight visible).

That ZR mount was not cheap and I am a bit dismayed that either A) the production run I got did not meet specs resulting in play over time, or B) this set screw solution is not part of the ZR design to start with.

For those of you experiencing play in your ZR mount, it is not all in your head, and yes, those few thousandths really matter, and no,the ZR afflicted with play will NOT settle in the same spot after each shot (wishful thinking). 

Perhaps I should have just sent the ZR back where I got it (Airguns of Arizona), as I am certain they would have made good by sending out a new one. But I was convinced I would just end up with the same headache at some point. So nothing ventured nothing gained by taking a drill bit and tap to it. So far, so good.

1557715439_9385748035cd8d9efe6d689.13910833_bullseye1.jpg
1557715440_2486350955cd8d9f012a817.11679058_bullseye2.jpg
1557715440_16633790865cd8d9f0275b90.34465032_group pic.jpg









 
did you do anything with the grub screw ends

I could see adding a 2mm bearing ball in the hole first or epoxy the ball to the grub screw, something I do to all trigger screws i replace on trigger projects



and a little dab of grease of some sort

that is a good fix

I see from the pictures below the is no room for a bearing ball ------------------------------------------------------------------
 
Thank you for covering this subject. This is now what I use on almost every springer. I would love to see them built this way from the factory (Hint to Diana). I first learned this trick from Hector Medina (many many field target springer championships with the 54/56 platform). 

I do it the same way but first polish the shafts and tunnels then use nylon screws. They don't seem to back out or wear even over many thousands of rounds.

1557726875_11785539445cd9069b353334.15922959_IMG_1258.JPG


1557726888_19628807675cd906a8543916.38551492_IMG_1260.JPG


1557726908_14962603975cd906bccfc4b6.53088587_IMG_1259.JPG


1557726922_11127581125cd906ca9c48e0.40154628_IMG_1244.JPG


1557726956_6328403235cd906ecbe2bd1.77953108_IMG_1262.JPG


1557726968_8172636555cd906f8d6cc33.20191420_IMG_1263.JPG


This was the first one I did. I did all 8 corners. Since this time I have found that one on top and one on one side has the same effect on accuracy. No more worries even on fragile scopes!
 
Lewis, thats awesome. What thread size and bolt? I love that you can just trim the nylon flush. I found there wasnt much metal to work with and that the top appeared a-bit thicker, which is why I went in there. The screws i installed with lock tight are just biting a few threads. And yes, I failed to mention I also lightly polished the rail and holes with some super fine wet-dry. I lubricated with gun oil. 
 
Flex,

I don't remember the size but I used a 1.5 thread pitch nylon in a 1.0 thread pitch hole. This is an old machinist trick for things you don't want to move, you just have to make sure the sacrificial part is softer than the base material. This intentionally causes a slight cross thread. The bolt goes in but is extra tight. Any damage to the threads will be on the softer nylon and not the aluminum. This keeps them from backing out or moving. Worked PERFECT!. The nylon bolts are super cheap and could be replaced as often as you wanted. I have never had to touch them again and they have lots of use on them.