Can we find accuracy and a use for a .25 to .177 high power conversion ?

 
cool.gif
Been wanting to try this for quite a while now ( well sense finishing my bottle fed exotic M-rod ) See: https://www.airgunnation.com/topic/when-is-a-marauder-no-longer-one-it-becomes-this-exotic-monster/
So today after servicing 2 customer guns took a bit of time for my own project.
The rifle linked to above ONLY changing barrel & probe in the mechanical set up along with cranking up the reg pressure from 2K where we shoot it in .25 cal, the Weeee little .177 started to wake up @ 300/400 psi higher where I found the best compromise not wanting to change hammer weight or spring settings was at @ 2400 psi.

Barrel put in a 22" TJ .177 liner with 4 land/groove and no choke specs. Transfer port an elongated .140 x .250 slot. Transfer port in the rifle prior a tapered one at .250/.180" specs & kept it intact.
Oddly the gun sounds similar to the .25 set up and likely due to the transfer port specs and the barrel now at similar spec tho longer it acts similar
huh.gif



*Here just a quick condensed sample of speeds shot while fiddling around.

2400 PSI regulator set pressure, projectile & weight as listed ...

Nielsen 15.5 Slug @ 1035 fps w/ 36 fpe
Nielsen 18 Slug @ 975 fps w/ 37 fpe
Nielsen 21 Slug @ 850 fps w/ 37.6 fpe
JSB Monster 13.4 @ 1090 fps w/ 35 fpe
H&N Sniper Mag 14.97 @ 1055 fps w/ 37 fpe

Went high as 2800 psi on the reg pressure and only gained @ 40/50 fps across the board & muzzle report went way up ... Not enough barrel length my best guess ?
So ... there we have it a .177 ( Not .172 ) caliber SLUGGER ! that can shoot production .177 slugs or the heavyweight pellets with some decent power. Sadly only have the remains of a Nielson .177 sampler pack and not able to shoot any groups yet. When Nick gets the high speed machines cranking out .177 slugs we will pick this project back up once more.

WOOF !!



1586228027_3192104425e8beb3b095524.54324932.jpg

 
GOOD GOD!!! I was just thinking that same thing how would a high power 177 do for any practical use compared to other calibers since i have my eye on a 177 Daystate Pulsar HP with no data from Daystate about it. I already have the 177 and 22 Pulsars one with a heliboard but both are standard not HP. Any advantage of a HP 177 over any other caliber??? YO!
 
Sweet. It will be interesting to see your accuracy results. I have an S500 pushing 24fpe with the 15.5gr slugs right now. I'm getting 3/4" groups at 50yd. I have plans to replace the power wheel with a permanent transfer port to match whatever I decide to open the valve up to. With FT up in the air I might even have the time to do so. My goal is getting the 21gr up to at least 800fps.
 
That's pretty serious power for a 22" barrel! A slightly longer one would probably be right up there with the Beamont Grizzly.


Would love to see what my .177 Flash could do with a 22in barrel. Even though the specs list my barrel at 19.4", in reality it is under 18". With just a few tweaks it is spitting the 16.2 JSB at 930fps and in a single hole at 25yds. (my max distance in yard) Benn waiting myself for Nielsen to come down in price.
 
Just went out and did a bit of informal trials with the 2 heavy pellets ... Shooting against a dirt bank at @ 80 yards aiming at random walnut size stones the JSB Monsters were not real happy and scattered in an estimated 3-4 inch random pattern. The H&N Sniper Magnums were tight and was able to shoot marble size stones one after another !

This thing is crazy how flat it shoots & also very odd the JSB and H&N when shot sounded completely different ? The JSB's were a crisp SNAP and the H&N a more subdued POP

Perhaps the speed being 30fps or so closer to supersonic ? or there softer lead and less bore drag ... don't know but it was obvious enough to mention.



That works ( Sniper Mags ) being I've got 2 full tins and a partial to tide me over until slugs become viable.
 
Just went out and did a bit of informal trials with the 2 heavy pellets ... Shooting against a dirt bank at @ 80 yards aiming at random walnut size stones the JSB Monsters were not real happy and scattered in an estimated 3-4 inch random pattern. The H&N Sniper Magnums were tight and was able to shoot marble size stones one after another !

This thing is crazy how flat it shoots & also very odd the JSB and H&N when shot sounded completely different ? The JSB's were a crisp SNAP and the H&N a more subdued POP

Perhaps the speed being 30fps or so closer to supersonic ? or there softer lead and less bore drag ... don't know but it was obvious enough to mention.



That works ( Sniper Mags ) being I've got 2 full tins and a partial to tide me over until slugs become viable.

Probably the micro supersonic sound waves being displaced. How does it sound dry fired? 
 
Just went out and did a bit of informal trials with the 2 heavy pellets ... Shooting against a dirt bank at @ 80 yards aiming at random walnut size stones the JSB Monsters were not real happy and scattered in an estimated 3-4 inch random pattern. The H&N Sniper Magnums were tight and was able to shoot marble size stones one after another !

This thing is crazy how flat it shoots & also very odd the JSB and H&N when shot sounded completely different ? The JSB's were a crisp SNAP and the H&N a more subdued POP

Perhaps the speed being 30fps or so closer to supersonic ? or there softer lead and less bore drag ... don't know but it was obvious enough to mention.



That works ( Sniper Mags ) being I've got 2 full tins and a partial to tide me over until slugs become viable.

Probably the micro supersonic sound waves being displaced. How does it sound dry fired?


Short dwell POP, tho obviously much louder w/o a pellet and the back pressure closing the balanced valve quicker. With a Pellet / Slug being shot the muzzle report changes quite a bit.
 
Follow up on the transfer port getting smaller W/O hurting power and Helping efficiency .....
Made another tapered port today exiting at .157" ( #22 drill )
cool.gif
cool.gif
Same power & lower muzzle report.
Port choking even here in .177 cal works like it does on larger calibers !! Could likely go even smaller based off previous testing ... going to leave it for now, these tapered ports take @ 20 min to lathe manufacture.
Previous thread on port choking with balanced valves here: https://www.airgunnation.com/topic/advanced-tuning-for-the-jsar-raptors-as-well-ss-2-balanced-valves/
 
For clarity, is this the output port on the valve housing that connects into the block? I still haven't taken mine apart (I know for sure that I do not have some of the o-rings that still haven't been fully disclosed for some reason).


Yes .. the transfer port sits on top of the valve body over the valve bodies discharge / transfer hole has o-rings on both ends. Transfer tube goes up into the receiver and stops just shy of contacting barrel at its transfer hole. The taper is internal being widest at the valve body and narrowest at exit next to barrels port.
 
Thank you for the description. Does the port in the barrel/thimble need to match the transfer port?


When you say "match" just understand the calibration size of the system will always be the smallest diameter. So if barrel port is smaller than transfer tube the barrel port controls the flow. If barrel ports larger than transfer port tubes outlet then the transfer port tube controls the flow. * in nearly every case I've used tapered transfer port tubes in balanced valves the tapered transfer tubes outlet has ended up smaller than the *barrel transfer port hole size. * This based on 80% area Transfer holes in barrel.

At Valve end of transfer path any steps of ledges you can eliminate will enhance flow by reducing turbulence. The tapered tube creates Sonic Choking by increasing the speed of the air exiting the transfer tube similar too how a fire hose nozzle works. While increasing back pressure within the throat and causing valve to close quicker. ( balanced valves here ) and not conventional knock open poppet types.
 
Thanks for getting more in depth. I'll have to look into what your balanced valve entails and see if any of it's design can be utilized in my S500. I've played with hammer travel and valve dwell(with spacers/return spring lenght) but am now getting the itch to try more modding. I think a longer barrel to start will get me most of the increase I seek. Stock it's 18" and has a good report at full power with 15.5g slugs. It's not a project I can work on often, but will have to chip away at. Again, thank you.
 
Another week of being locked down at home .. More fiddling around with this .177 slugger conversion.
The original valve used was a JSAR Gen 2 SS body with custom balanced guts. Throat a huge .280", poppet head @ .350" having an exiting transfer port of .250", hammer a fairly heavy 40ish grams.

I was having good results and rifles been shooting well enough, but listening to the muzzle report I knew dwell and general state of tune was not being optimized for the little .177 caliber application.
Took the gun apart pulling the complete valve, hammer too and set aside the SSG set.
In its place went back to an original WAR valve body that has the replaceable seat, where I selected the smallest one i had ... .250" throat with an @ .210" transfer exit. * This seat/ poppet set is an aluminum core peek shell design that is lapped onto the thin seats sealing rim. Poppet O.D. dropped to just .290" being A LOT easier to open ! Balance chamber specs remained the same. My poppet to chamber ratio lower yet. EASY to open !!

Reassembled and started testing ... WHOA !! too much hammer with gun going FULL AUTO for 2-3 seconds making 1000+ psi air dumps. Pulled the hammer, made a new one from 100% mds nylon weighting just 14 grams. Tested again having no problem making the same power ( This H&N Sniper magnum 15 grans ) to 1050 fps at @ 2300 psi. Still tho I could hear the dwell was too long and air use was still not in check.
Hammer out a few more times with the final configuration having a DESTROKE nose on the hammer REDUCING stroke by a full .550" !! .... Active stroke now looks to be @ .350" +/- SHORT STROKE !!
Doing so had to cut the 6# m-rod factory spring @ 3/8" and reset the SSG overall length which also added a bit more spring preload. Assembled with @ 1/16" of free flight the gun now fires with a sharp SNAP and still produces the 1050 fps at the same pressure.
Cocking the gun is ODD being breech opens up with no effort what so ever except for the last @ 3/8" or so. Single finger easy too !

When crunching the new size specs threw the system it is far better suited now for high power .177 use & likely would do well in .22
Throat area minus poppet stem is an equivalent .200" ..... Exit from throat goes into a Tapered transfer tube at .210"/.165" specs. Barrel port an elongated slot offers full bore specs.

Doing some informal accuracy testing certainly lost nothing and feel it gained some from having far less hammer weight with less stroke. Shot cycle is snappier and rifle moves less when fired.


I'm really liking this small caliber flat shooting monster
cool.gif


Scott S
 
I've been playing with the small slugs as well and have gotten 960 980 easily out of the 15,4 with a r5m and let poly bbl unchoked ,1778 dia slugs...they have a few good speeds I noticed slow like 830 gave good group,75 at 47yds and fast 905 915 again ,7" at 47 and again at about , 960...

I also have a leshiy slug gun w 350 mm in,177 bbl is a lw Matador that was damaged so I made it from the good center section 1-17 twist ,176x,180 it sends the 15.4 nsa at 900 for 70 yd nickle size group the chamber is ,179 1,5 degree lead ,200 deep cylinder section.

My hw100 with choke removed bsa bbl loves the NSA 15.4

Big fan here of the small slugs keep going they work really well, it's been easy for me to get that 15.4 to fly beautiful