Brand new Impact problem

It leaks extremely fast from the breathing hole of regulator. 

We don't have any dealer in our country so I sourced O rings from abroad and replaced all O rings of regulator as advised by Ernest. 

But when I put the bottle on for leak test gun holds pressure up to 70 bars only. When I want to increase the reg pressure beyond 70 bars there happens a blast and a lot of Air start coming from the regulator breathing hole.

Please advise as I have replaced all regulator O rings but regulator blasts after 70 bars.

I have replaced O rings a number of times of the regulator but same thing happens again and again. 

Please advise.

Umair Bhaur 
 
I understand this. Algarve also replaced O rings of regulator of an other Impact in the past but this thing is he'll.

I can neither sleep well though it's not my gun.

Theoretically everything is fine.

I am afraid that if any tolerance is out in the regulator block and it some how worked when it was new, it will be hard to fix it.

I have replaced all regulator O rings for 4 times, inspected everything. 

Still when the reg pressure goes upwords beyond 70 bars, there happens a small hizzzź type blast and it dumps all air through the breathing hole as if no O ring of regulator is working. 



Got disappointed. 


 
Hi,

I am no expert, just someone who has an interest in how things work and who owns two Impacts a Crown and a Bobcat.

First of all, is the gun a generation 1, 1.5 or Impact X? How to check? Gen 1 regulator piston is short and has 11 Bellville washers and regulator adjuster C37 has a pointed tip, 1.5 has longer reg piston (15mm I think), 16 washers and C37 is tipped with a dome, Impact X has long piston and 11 larger washers, C37 is domed and C36 is bigger in diameter, 10mm OD at the C39 contact surface.

The above is important as the o ring specifications have changed over time. The primary change has been the hardness of the o rings, BUNA 70 to BUNA 90 on part number C38 and C39, furthermore, on the Impact X, part C39 is now 10x1.5 BUNA 90 instead of 9x1.5 BUNA90. The parts are not interchangable, a Gen 1 Impact needs to have a Gen1 piston and adjuster. Gen1.5 and Impact X share the same piston and adjuster but have different washers and different C36.

The regulator breath hole is located between sealing surface C39, C35 and C33. The breath hole is required to create a pressure differential between the low and high-pressure sides and to help troubleshoot leaks. If air is dumping from the breath hole then one of the C 39,35 or 33 surfaces is not sealing.

Part C34 needs to be perfect, no scratches or holes on the face and no deformation or scratches on the cylinder part that contacts C35, use a magnifying glass to check, sometimes when removing C34 it can get damaged, I have messed up a few without much force. The leak you are describing seems to me to come from part C39 or from C 35/34 but could also be from part C33. If the hissing sound is high pitched sound then it's probably a high-pressure side leak C39 or C35, if it's a lower pitched sound then it is probably from the low-pressure side C33. I think that if the reg pressure is rising and then suddenly starts to leak from the breath hole then the low-pressure side is leaking as the pressure rises above the leak pressure of the o ring at that location, I have never had this issue, and I haven't heard of this happening so I am just trying to use my faulty logic to guess! I have had a leak from the breath hole but it has always been C39 for me...

You don't mention what version of gun you have so its difficult to tell if you have maybe put a smaller o ring (C39) into an Impact X? When removing C39 it is very easy to create a dent in the o ring groove, the sealing surface is the side of the groove closest to the bleed hole, use a bright light to check this surface, if it is scratched and not very deep then you could replace C39 with 9x1.5 BUNA70 and see if the softer o ring seals better, harder o orings deform less and are stronger but also require a perfect contact surfaces to seal, softer orings are less durable but can conform to scratches if they are not too deep.

I am friends with the local FX service center in my country, and had a chat with him a few weeks back regarding a Gen 1 impact that had a similar issue, long story short, he had to use a bore scope to inspect the C39 o ring groove, it had a very bad scratch in the groove not on the groove face, probably from removing the o ring, that caused the gun to leak from the breath hole, the only solution was to replace the complete receiver!


 
Hi,

I also just remembered on Gen 1 Impacts, that when you initially charge the rifle, it sometimes helps to adjust the regulator screw two full rotations anti-clockwise from the fully clockwise position, I seem to remember learning this from Ernest Rowe on one of his Impact videos. This procedure was to prevent leaking from the adjuster screw, but it may also help create an initial pressure jump that may help to seat all the o rings suddenly, instead of gradually, may be worth a try to see if it helps.
 
Hi mubhaur, it sounds exactly like the fault from this guy here

https://www.youtube.com/watch?v=ASuZ3vWbUXQ&feature=push-u-sub&attr_tag=tfnlR3ZOYruVi2hM%3A6



around min 17 or so.

Some very useful information for possible FX buyers in that video. Thank you.

Sounds like if you're going to buy an FX it makes a lot of sense to learn how to change out the O-rings yourself.
 
70 shore O ring did not hold air as well.

Now I sometimes think that the cavity in which the regulator sits may have some scratches due to which the O ring that sits inside the cavity does not hold air. 

I shall exchange the reg with some other Impact reg and if it still did the same, I don't know from where I should try to sources that hole big part of the Impact in which regulator is screwed in.

Any one can guide me in this worst case scenario?

Regards, 

Umair Bhaur 
 
Hi Hubmuair dd you resolve gun ? please explain when it started and what you did , as far as orings and checking the bore for defects < I have had many leaks in fx guns and I once went crazy on one before fixing it , are u lubing oringr when installing ? and like it said did u install proper size oring for your gen type? , I like to add , try installing orings on piston lubed and feel if they all have some drag in the bores if not they will leak , alot of times I have had to go to a slightly birrer size weather it is bore or wear ,

One thing you can try since you have had gun apart so much and probably dont have a huge assortment of oring sizes , get a roll of teflon tape,

OK here try this remove orings wrap teflon tape around the oring groves like 2 to 3 wraps and reinstall orings , I found sometimes this will fix a problem with a defect , if it works leave it or buy a slightly larger oring , the telltale hole is to tell you there is a problem in orings or piston bypassing and it is one of a few places only as others described ok let us know good luck ,
 
Hi,



The worst case scenario would be to source a new receiver from the closest authorized FX agent. It may be difficult to get a gen 1 receiver, might make sense to order an Impact X receiver, regulator body (C36), piston (C34), adjuster (C37), and 11 Bellville washers. The rest of your gun will attach to the new receiver no problem, then it will be an Impact Gen1X:)

What prompted you to change the o rings in the first place? Was the gun holding pressure at any stage and if so what was the most recent work that was done to it? Are you able to use a new part A34? Sometimes small fibers contaminate o ring grooves, try to clean out the whole area with tissue paper soaked Ballistol, then use a brand new microfiber cloth and a thin wooden or plastic rod to wipe off the excess lubricant, it should look spotless and free of any debris, then be liberal with the lube on the o rings.

I love a challenge as much as the next person, pitty you are on the other side of the world, hang in there and keep us posted, the more detail you can give us the more ideas we can throw back at you.

@ jwrabbitt123

Your thanks are most appreciated...
 
jwrabbit123 and riazp,

Thanks a lot for the help and guidance.

In fact it's one of my friend's Impact. He never worked on any other simple PCP yet but he wanted to fix his Impact himself. 

I personally have reasonable experience of fixing pcp guns including Impact but my procedure of fixing any pcp is different. I normally investigate the affected area and work only on that area. I don't disassemble the complete gun for nothing.

But my friend wanted to do all this by himself. 

I thought that if he couldn't fix it I will see it.

But when my friend couldn't fix it, it came to me and I found many affected areas out of which most have been fixed but this regulator issue stands there.

I shall try to give it a big blow of Air as advised.

I am only concerned about the cavity condition because I understand that the O ring that sits inside the cavity was initially 70 shore as recommended by the company and for 70 shore hardness this design is not very bad. But when 70 shore did not work for the company, they just increased the hardness to 90 shore without any more access to replace the harder O ring.

It always becomes difficult to remove and install new O ring in the cavity.

We have our religious festival for a few days. I will get back to you soon as I get time to make further attempts. 

I am also seeking second opinion from my friends.

I am sure that if the housing cavity of the regulator is fine it will be fixed.

I didn't replace A34 as no air is leaking from there.

I shall update you guys.

Thank you for standing with me in this difficulty. 

Regards, 

Umair Bhaur