Way to add about 10 fps

I love my P35s but the 25, in particular, won't push pellets as fast as I want. I added an after market plenum which helped but my velocity on 25.4s with it's current tune was about 840 fps. Usable but not great. I saw the oblong barrel ports on some more expensive guns and decided to try it. I first used a drill bit, I think is was a number 3 to take off some buy rocking it along the barrel length. You don't want to go bigger than about 85 per cent of bore diameter and I drilled the entire passage from the valve to the chamber to 85 percent previously. After that I smoothed the opening and elongated it a little with a diamond grit ball in a Dremel type tool using lower speed for control. I was careful not to hit the other side of the barrel drilling or with the grit ball. I did it in two phases and the pictures are of the first phase where I measured the opening at 5.7mm wide and 6.2mm long. That's wider than the drill bit but I ground a little on the side to address a mark from the drill bit. Later I came back and made the hole about 6.6mm long. Afterwards I replaced all the barrel O rings. On the same barrel clamp chronograph I measured 853 fps afterwards, a gain of 13 fps. On my tripod mount chronograph I got as high as 858. Small change but no real cost. The picture with the barrel vertical is before and the horizontal barrel is after.

20250525_140342.jpg


20250525_143349.jpg
 
I love my P35s but the 25, in particular, won't push pellets as fast as I want. I added an after market plenum which helped but my velocity on 25.4s with it's current tune was about 840 fps. Usable but not great. I saw the oblong barrel ports on some more expensive guns and decided to try it. I first used a drill bit, I think is was a number 3 to take off some buy rocking it along the barrel length. You don't want to go bigger than about 85 per cent of bore diameter and I drilled the entire passage from the valve to the chamber to 85 percent previously. After that I smoothed the opening and elongated it a little with a diamond grit ball in a Dremel type tool using lower speed for control. I was careful not to hit the other side of the barrel drilling or with the grit ball. I did it in two phases and the pictures are of the first phase where I measured the opening at 5.7mm wide and 6.2mm long. That's wider than the drill bit but I ground a little on the side to address a mark from the drill bit. Later I came back and made the hole about 6.6mm long. Afterwards I replaced all the barrel O rings. On the same barrel clamp chronograph I measured 853 fps afterwards, a gain of 13 fps. On my tripod mount chronograph I got as high as 858. Small change but no real cost. The picture with the barrel vertical is before and the horizontal barrel is after.

View attachment 565334

View attachment 565335
thankyou for the explanation and pictures. well done ! I guess every little bit helps .
 
  • Like
Reactions: MrP