Stock in letting.

OK could,nt take a round washer that just goes into the stock that you took the barrel out of.Sarpen the washer all the way around and put a shaft and a handle on it and start drawing down the new wood stock until it fits?were talking about 30 to 40th.s NO i don't have a router table with a fence.
I've done the router (not an option)

I've used a table saw to rough out straight channel and chased it with a dowel or piece of pipe with stick on sanding pads for a random orbital sander.... Or strips cut off full sheets. It's a ton of work.

Making your own router table out of mdf isn't hard if you have a router..... You just remove the base plate and screw it under a home made table with a fence I just woodscrew down after some thoughtful measuring and pencil layouts on the deck of the table.

I've stuck them in the vice on my manual mill and used the mill for it rather nicely as well.

If you want to try the washer draw knife and . 0015 material removal per pass you can probably keep it straight sand paper and a dowel was fast enough ive done it twice for whole channels and many times to just free float bbls.

I'm a professional finish carpenter but I've been messing with stocks most of my life armed with a rod of appropriate dia and sand paper.
 
Stick with the washer and use a file to create a burr, sharpen it like you would a card scraper. You may need to play with the angle a little, I’d start at 85* or so. A section of dowel with sand paper glued to it could work too.
I won't discourage op from trying this, but grade 5 washers don't hold edges as a scraper for too long in poplar or basswood (experience). The phrasing you used for a burr will probably be the most productive cutting method over a beveled edge. Hammering a burr to fold over the corner of a washer would make a relatively effective scraper.

Theres always creative use of a drill motor too.

Is the goal to hog out a from scratch stock or free float an existing one? There's cheater workarounds if its free float.
 
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I won't discourage op from trying this, but grade 5 washers don't hold edges as a scraper for too long in poplar or basswood (experience). The phrasing you used for a burr will probably be the most productive cutting method over a beveled edge. Hammering a burr to fold over the corner of a washer would make a relatively effective scraper.

Theres always creative use of a drill motor too.

Is the goal to hog out a from scratch stock or free float an existing one? There's cheater workarounds if its free float.
Hammering it would be better with material that soft, for the work hardening aspect. He said only .04” or so, I’d think a grade 5 washer would suffice in that situation.
 
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If he needs a mere 40 thou, I wonder why not just shim the action in the stock and just raise the assembly. If needed Pillar bed or bondo bed the action after results are achieved.... Depending on the value of the rifle and the situation at hand.

Just for clarification, I'm not going to suggest anything I haven't successfully pulled off at some point of my life 😅
 
Hay man" some great idea's.Well i hate to say this but i have more time then money"i kinda like the socket idea"I got a rifle that shoot so gooood" but it has the plastic stock.When ya a old fart ya just caint wrap yer head around the plastic"I guess their is more then one way to skin a cat?
Oh I get that position, it's my story too. "Of course I know him, he's me...." I recommend some sort of rigid form and sandpaper on plastic. If you break thru you can bondo fill it.
 
FYI…old saw blades make great scrapers…they don’t have to be pretty. Cut up an old blade with an angle grinder, drill a hole in the center, run a piece of all thread in there. Chuck it in a drill motor, hold it up to a belt sander until it’s approximately the diameter you’re looking for. A nut between the discs increase cutting efficiency. .040 should be a short amount of time. Good luck. John
 
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I think what technique will work for you has a lot to do with how patient you are. Before there were power tools magnificent furniture (and gunstocks) were made but it took a lot more time and patience. I do not have that kind of patience but I've made a bunch of furniture and a few gunstocks.

I would not attempt a gunstock without at least a plunge router. A router table is better at some things but, as has already been mentioned, if you have a router and a piece of MDF or smooth plywood, or a sink cutout you can make a router table quite easily. The OP seems to be struggling with the barrel channel (on an airgun it is really typically the shroud that fits into the channel). I get a router bit about the right diameter and use my router table. It's one of the easier aspects if you do it this way. Cutting all the areas out for the action to fit into and doing it accurately is harder in my opinion. A plunge router will work for this as will forstener bits on a drill press. I use my domino but that costs as much as a nice air rifle.

I would not try to use a washer as a scraper but maybe it will work better than I think. You could just buy a card scraper and use a grinder to make a scraper that will work. Or you could spend a few dollars on a router and bit and be done with it. People more patient than I am can get a lot done with slower working tools, however.
 
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I think what technique will work for you has a lot to do with how patient you are. Before there were power tools magnificent furniture (and gunstocks) were made but it took a lot more time and patience. I do not have that kind of patience but I've made a bunch of furniture and a few gunstocks.

I would not attempt a gunstock without at least a plunge router. A router table is better at some things but, as has already been mentioned, if you have a router and a piece of MDF or smooth plywood, or a sink cutout you can make a router table quite easily. The OP seems to be struggling with the barrel channel (on an airgun it is really typically the shroud that fits into the channel). I get a router bit about the right diameter and use my router table. It's one of the easier aspects if you do it this way. Cutting all the areas out for the action to fit into and doing it accurately is harder in my opinion. A plunge router will work for this as will forstener bits on a drill press. I use my domino but that costs as much as a nice air rifle.

I would not try to use a washer as a scraper but maybe it will work better than I think. You could just buy a card scraper and use a grinder to make a scraper that will work. Or you could spend a few dollars on a router and bit and be done with it. People more patient than I am can get a lot done with slower working tools, however.
I believe he's free floating a synthetic stock. Which is where I would just shim the entire assembly in the stock to lift it and keep changes reversible. I've had guns that didn't like being free floated.... Mostly air guns.