Oldsparky,
As the gentlemen above said, it's all about barrel fit.
When I decided to dive into swaging slugs, I did it backwards. I told the diemaker that I wanted 4.52mm, and 4.53mm, because that's the size pellets most of my guns liked. When I received the dies, and made my projectiles, I was very impressed with their consistency and uniformity. Then I shot them. Never shot anything this bad in any of my guns. Ever. The best groups I could get at 30 yards, was about 8 inches, if I was lucky.
I then contacted the die maker, and upon his recommendation, wanted me to send him pellets shot out of a couple of rifles. I chose my RAW TM1000, and my Steyr LG 110 FT, both at 12 ft.lb. I shot several dozen out of each, sent them to him, and he inspected them under a microscope used for precision measuring. He determined that my size was .1775, which is considerably smaller than the 4.52 that I initially started with.
Fast forward to today, and I can safely say that the newer dies are perfect, and my results have shown that. Being that the lockdown has me handcuffed until my range opens, I can't really test my different designs and weights properly.
That being said, they shoot halfway decent through most of my guns, I need to tinker with weights and base shapes in order to have a better projectile for Field Target competition.
Tom Holland
Field Target Tech
Fieldtargettech.com