@jking...I am working on something similar. Happens to be the same King heavy 33.95 MKI pellet. So far my observation is that:
Weight Does Matter (in relation to distance). More on that below...but first...
Did you shoot the pellets at a target to see how much the POI changes due to the velocity difference? I've been shooting at 100 yards with the MKI's lately as I was trying various rifle holds/rests. I think I am onto something as I am able to reduce considerably the group sizes based on various holds, but there isn't a magic one-track solution. I will post a new thread on that soon once I nail it down....for me it's very eye opening.
As far as the .25 King Heavy 33.95 pellets one thing that surprised me also how much the weight varied pellet to pellet. But also surprised me how consistent the head size is. I took randomly 40 pellets from one tin and 20 from a separate tin and measured them with my "pelletgage"
http://pelletgage.com/. The head sizes all fit in the 6.37mm opening, albeit about 20% needed a little wiggle to drop in, but none were forced. That's a near 100% uniformity based on 60 pellets selected from 600. So I gave up head measuring.
But I also set down to measure weight because I had a couple of fliers at 100 yards, and some vertical strings (indoor range). I also found that the weight range based on a sample of approx. 50 pellets from the 300 pellets in the tin varied between 33.32gr to 35.32gr.
The breakdown:
5ea at 33.32-33.45gr
14ea at 33.60-33.80gr
17ea at around 33.90-34.05gr
7ea at 34.15-34.25gr
6ea at 34.45-34,57gr
1ea 34.80gr
1ea 35.32gr
The difference in velocity (caused by weight variance) at 100 yards WILL MAKE a difference...at least based on Chairgun. I know that some people argued that somehow the POI as calculated by Chairgun is in discrepancy with reality...but I am not convinced until I got test it myself using the sorted pellets.
If I plug into Chairgun the following data at 100 yards and set a baseline of 33.95gr; 900fps, I get a POI of -11.313.
When I change the pellet weight (reset to baseline between tests):
JSB 33.32gr: reset to
900fps; 49.8yard zero; BC 0.042 (Yrrah's ST test); => I get this :
POI -11.041 inches at 908.5 fps JSB 35.32gr: reset to
900fps; 49.8yard zero; BC 0.042 (Yrrah's ST test); => I get this :
POI -11.903 inches at 882.4 fps
So at 100 yards if you pick 33.95gr Heavey King pellets randomly from the tin, you can get a 2gr variance in pellet weight which will lead to a 0.86 inches POI shift vertically. Now realistically, it's unlikely that you pick the lightest and heaviest pellet from the tin during the same string, but even if the weight difference is smaller you may get a half inch variance from shot to shot at 100 yards if you do not weigh them. At 50 yards that difference is not noticeable.