New Red Wolf Report

STO,

In re: your thoughts on fire lapping, NECO makes a kit wherein you roll the projectile in the abrasive between two steel plates, which impregnates it into the projectile. The excess is wiped off. This should mitigate getting abrasive in the breech seal, or stripping it off into the action port. Fire lapping works well in powder burners...I turned a recalcitrant Ruger #1 in 220 Swift from an improved choke to a 3/4 MOA gun by fire lapping.

There may be some concern about un-choking a choked barrel such as those found on some air rifles. I don't see this being a problem. While I don't know the Brinnell hardness of a typical pellet, they seem pretty soft and malleable...a whole lot softer than barrel steel. I think they would swage down with the choke per usual. Further, as the abrasive impregnated projectile makes its way down the bore, the abrasive is breaking down, in effect becoming a finer grit as it gets towards the muzzle end of the barrel, a situation more apt to cause choke than to remove it.

You're right about a pellet having little bearing surface. Slugs would probably be a better option. Absent that, I'd look at sizing down light pellets from the next caliber up, i.e. taking .30's down to .25. This should get us some more bearing surface.

Another thought I had that may be contributing to accuracy and/or fouling issues in air rifle barrels is the chamber itself. Anytime you cut or remove metal, you're likely gonna leave a burr, or at the very least, a sharp edge. Niether the burr or a sharp edge is our friend when we drag projectiles over it and ask for accuracy. Chamber reamers, whether they be for a powder burner or an air rifle, have a "leade", which creates what can be described as a funnel of sorts in the barrel chamber, and serves to gather the projectile up and smoothly introduce it to the rifling as straight as possible. The leade starts at a wee bigger diameter than the projectile, and tapers down. While in the leade, the base of the projectile obturates, or swells due to the forces (gases or air) pushing on its arse end, and is swaged back down at the leade/bore juncture. In a new, freshly cut chamber, this leade/bore juncture is going to be sharp, or have a burr, so as the projectile passes through it, material is going to get stripped off and gather there. This build-up could account for diminishing accuracy, and/or the appearance of excessive fouling when you clean. When we hear somebody state that their rifle/airgun took X amount of rounds to settle down and shoot accurately, there's a good chance that this my be the cause. By shooting and cleaning it, they are slowly rounding off that lead/copper shaving edge or burr.

Now some may think a soft lead pellet couldn't smooth out a burr or sharp edge. To them I say look at what running water can do to rocks. 

Those of us who have toiled with centerfires have undoubtedly heard of "breaking in a barrel", wherein we shoot and clean a bazillion times to "smooth out" a barrel. Well...given my statements above, what are we accomplishing with the barrel break-in process? Is it a wonder that some rifles shoot markedly better after this process and display a decrease in fouling? Some think this process magically transforms the bore. I disagree. I think what's happening is that the bullet/pellet mangling, sharp-ass, leade/bore juncture is getting smoothed out. A lot of respected gunsmiths in the CF accuracy world think the same thing.

I have never had my bore scope in a CZ or Lothar Walther barrel, so I can't speak to the quality of their interior finish. I have had it in the big name powder burner barrel makers such as Hart, Shilen, Lilja, Krieger, Bartlein, etc., and they are beautiful. Smooth as a baby's butt, but with lapping marks. And when I chamber one, for myself or somebody else, I DO NOT do, or recommend a break-in because after I chamber and fit everything up, using a good cleaning rod and bore guide along with a snug patch embedded with lapping compound, I "short stroke"...a move I am quite proficient in...the leade/bore juncture 20-30 times, which serves to smooth that area out. Barrel is thoroughly cleaned, and break-in no longer needed. I can't help but think this process might be beneficial to an airgun barrel as well...especially one that is misbehaving.

I would LOVE to hear an actual air rifle gunsmith opine on all this.

My apologies to all if the newbie here spoke of powder burners a bit much, but I think there are happenings in the PB accuracy world that as air gunners, we should be looking at.

Justin
 
I've had several PMs asking if the new barrel resolved my accuracy issue, so I thought I would post this update. AOA sent me a new barrel and, after having it out for one brief test, it seems to shoot well. It was breezy at the range, and my 25 yard groups reflect it. But, if you assume the effect of the wind in the horizontal disbursion, there is a dramatic improvement from the earlier groups with the original barrel, pictured above. The saga continues however, as the new barrel differs from the original in one significant aspect. It is not threaded for an air stripper at the muzzle. Since the air stripper also centers the front of the shroud, I cannot yet use the shroud and moderator. The AOA repair associate told me the new generation of RW barrel does not use the stripper and is not threaded at the muzzle, which is indeed the case with my replacement barrel. So, I cannot use the shroud or moderator at this time. The new barrel, rather than utilizing a threaded air stripper, uses a bushing on the barrel, held in place by two grub screws, and this is what centers the front of the shroud. We'll see, hope this takes care of the problem. AOA is sending the barrel bushing, and then I'll be able to assemble shroud and moderator.
1549416500_18033541395c5a3834711ed4.80365274_first target.jpg
1549416500_17749518835c5a3834ae5671.02299404_new barrel.jpg


The folks at AOA have been very responsive, and they appear committed to getting it right. Based on the initial test, it appears that the original barrel was the problem. 
 
Really good to hear initial results from new barrel is positive!, AoA helped me out, no Questions asked! Possibly (Timing of break w/ FX?) or with the guidance of Daystate? Anyway very pleased! Also actually like the look of unshrouded barrel...only if it’s stainless though!,ha,ha!, plus maybe Daystate is on to something w/ new shroud bushing? 
 
Edward, 

If you so desire, send me the old barrel and I'll crawl around its insides with my borescope. Maybe I can spot something and we can figger' out why it treated you so badly. When I'm done, I'll send it back to you. We'll post our findings on your thread.

Let me know...I'll PM you my address if you want to send it my way.

Justin
 
Here are photos of the original barrel, with threaded stripper at muzzle, and the replacement barrel with the bushings I received. The smaller bushing at the muzzle is, I think one that was fabricated, and the longer one is the standard Daystate part, which attaches a couple inches back.. It is the same bushing as used at the breech end. So far, I have tested only the smaller muzzle bushing, since I tend to like the geometry of the support at the end. With a 7" suppressor attached, a little ding near the end of it carries a lot of leverage to affect POI, at least that's my figuring. I plan to test both of them separately, and maybe used together.

1549715398_2678017705c5ec7c6321ad5.75693704_RW bushings.jpg
1549715407_17430779785c5ec7cf33cd84.36238660_RW barrel.jpg