Theoben How to get a Smoother lock-up on your Rapid MKII

A Unique features about the Rapid MKII is how few O-rings are used in it's design.
One area is the Barrel to Bolt Probe. It uses a machined, and lapped surfaces to create a seal. No O-rings used..
So I like to adjust my bolt lockup to be on the tight side!
To ensure no air blow-by leaks...This make for a notchy lock-up.

Well even with grease and polishing of the bolt stem, it would need to be adjusted and machined for wear...
So I decided to try out a 3-piece Bolt Handle. It would incorporate
A rotating sleeve, to act ás a bearing.

So first I started with my Titanium bolt handle I made..
New%20Titanium%20bolt%20handle.jpg


I cut the stem off my Titanium Bolt on my lathe.
Then tap the body for 10-32 threads
Next I cut a stub shaft out of S7 tool steel. Threaded it for 1/4-28 on one end and 10-32 on the other end.
Then I made rotating bearing sleeve out of S7 too.
Polished both the stub shaft, and the sleeve(inside and out), for a smooth fit and easy rotation.
I also applied a dab of krytox synthetic grease on the stub shaft before assembly for good measure..
20201028_121656.jpg

20201028_121746.jpg

___________________________

Next I focused on the Tactical Bolt handles.....
These are Tactical bolt handles used in Centerfire Bolt action rifles
MyBoltjpg.jpg


So the Tactical Bolt knob has 5/16-24. So I had to fabricate a brass insert with 10-32 for the stem..
So the stem and bearing sleeve is made like my other one...Out of S7 tool steel.
Here is what it looks like....
20201031_190931.jpg

20201031_191648.jpg


I forgot I also had to mill a couple of flats on the brass insert to help cinching it up to the bolt handle.

20201102_1358461.jpg


20201102_135826.jpg


Results so far is a superior smooth lockup, even having the probe tension adjusted on the tight side!!


Stuart
 
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Speaking of Ben Taylor he was ahead of the curve.
I am Blessed to have a couple of his Guns Costumed build directly from him. The Milbro Metisse 20 cal and BTAS in 22 cal. They were shipped by Andrew Litts to my door step. Those were the days..
Mr Stuart
The Most Classified of my Theoben gun. A Theoben pro-to type bullpup in 22call ...
you are Now Sworn to secrecy.. lol
 
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Reactions: Ca_Varminter
A Unique features about the Rapid MKII is how few O-rings are used in it's design.
One area is the Barrel to Bolt Probe. It uses a machined, and lapped surfaces to create a seal. No O-rings used..
So I like to adjust my bolt lockup to be on the tight side!
To ensure no air blow-by leaks...This make for a notchy lock-up.

Well even with grease and polishing of the bolt stem, it would need to be adjusted and machined for wear...
So I decided to try out a 3-piece Bolt Handle. It would incorporate
A rotating sleeve, to act ás a bearing.

So first I started with my Titanium bolt handle I made..
New%20Titanium%20bolt%20handle.jpg


I cut the stem off my Titanium Bolt on my lathe.
Then tap the body for 10-32 threads
Next I cut a stub shaft out of S7 tool steel. Threaded it for 1/4-28 on one end and 10-32 on the other end.
Then I made rotating bearing sleeve out of S7 too.
Polished both the stub shaft, and the sleeve(inside and out), for a smooth fit and easy rotation.
I also applied a dab of krytox synthetic grease on the stub shaft before assembly for good measure..
20201028_121656.jpg

20201028_121746.jpg

___________________________

Next I focused on the Tactical Bolt handles.....
These are Tactical bolt handles used in Centerfire Bolt action rifles
MyBoltjpg.jpg


So the Tactical Bolt knob has 5/16-24. So I had to fabricate a brass insert with 10-32 for the stem..
So the stem and bearing sleeve is made like my other one...Out of S7 tool steel.
Here is what it looks like....
20201031_190931.jpg

20201031_191648.jpg


I forgot I also had to mill a couple of flats on the brass insert to help cinching it up to the bolt handle.

20201102_1358461.jpg


20201102_135826.jpg


Results so far is a superior smooth lockup, even having the probe tension adjusted on the tight side!!


Stuart
I have a good home for a couple of those beauties..
 
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Reactions: Ca_Varminter
Very nice write up an a great DIY mod. I love to see that people work on their own airguns. Its what makes this hobby fun for me.
From the Father of the Titanium Rapid......
I accept any compliment on my limited Machining Skills, no matter the source!!
I am still no Master Of Metal like some!!!!!!!
 
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First off .. THANK YOU !

Copy ( tho loosely ) was done this morning on my personal Theoben MFR .177 slug gun.

Starting out with a 6x1.0 grade 8 cap screw, cut off the cap end 7 squared it up. onto the Lathe turned it down in diameter to @ .200" & polished. Cut off the threads to desired length and dressed it all up. where the threads stop the full diameter of screw shank was left to act as a stop shoulder for rotation screwing it into the actions cocking bolt.
Next using PEEK machined a thin wall sleeve having an O.D. of @ .245" that now becomes the rotating sleeve. Next a Delrin handle similar to what i had fabricated years earlier, just shorter. Slight under size hole drilled at required depth so sleeve could still fully rotate, yet everything bottomed out & secure when pressed together. WaLa it works like a dream, sleeve rotates as action is locked down, no scuffing, no drag ... NICE !!

c.jpg


d.jpg


e.jpg
 
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First off .. THANK YOU !

Copy ( tho loosely ) was done this morning on my personal Theoben MFR .177 slug gun.

Starting out with a 6x1.0 grade 8 cap screw, cut off the cap end 7 squared it up. onto the Lathe turned it down in diameter to @ .200" & polished. Cut off the threads to desired length and dressed it all up. where the threads stop the full diameter of screw shank was left to act as a stop shoulder for rotation screwing it into the actions cocking bolt.
Next using PEEK machined a thin wall sleeve having an O.D. of @ .245" that now becomes the rotating sleeve. Next a Delrin handle similar to what i had fabricated years earlier, just shorter. Slight under size hole drilled at required depth so sleeve could still fully rotate, yet everything bottomed out & secure when pressed together. WaLa it works like a dream, sleeve rotates as action is locked down, no scuffing, no drag ... NICE !!

View attachment 379993

View attachment 379994

View attachment 379998
I am Glad to see my idea worked out for you on your MFR!!
Everyone has their preferences and spins on how to accomplish the Project!!
Rapid Rocks!!!!!!
 
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