My thought was to simply increase the plenum volume, drill out the transfer port from 5mm to 5.5mm
Don't drill through... drill 3/4 of the way and then elongate the last bit forward, putting a little radius on it for better airflow without feeding problems. Never make the port wider where the pellet slides across it. The following picture is exaggerated for clarity. You can't get that much radius on it but you get the idea.
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You have to be careful with that radius. You want to be sure the transfer port does not extend past the pellet skirt. I believe when I checked the Gauntlet's port there is no room to extend the port forward without compromising the pellet skirt seal.
I understand what you're saying. Thanks for pointing it out!
How much benefit is there to drill out and then radius the TP then? This gives me 2nd thoughts on drilling it out.
What about polishing the lands in the barrel? Would less friction yield more ft-lbs than drilling the port?
All of this is for nothing if the accuracy isn't as good, imo. Accuracy to me is more valuable than power. I want to get more power to shoot a higher BC slug so that it's more accurate.
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