This is a screen shot of a post showing (48) JSB Exact pellets sorted using a "holes in a plate".......................

Here is a pic taken a couple seasons ago after sorting 4,500 Exacts using my digital caliper.........


Hummm....my sorting of 4500 supposedly 4.52mm JSB Exacts shown in the pic above using my "digital caliper" is the same as the "holes in a plate" sort. Relatively few measured 4.52mm, most were 4.50mm-4.51mm and both sorting methods placed the bulk of pellet head sizes at 4.50mm!
The measuring process..............


Bottom line...........
IMHO, a pellet head varying a couple .01mm is insignificant as long as the pellet head is large enough to be "sized a bit" when pressed into the leade. The issue is with undersized pellet heads, of which there were many more under 4.50mm than there were measuring the labelled 4.52mm.

Here is a pic taken a couple seasons ago after sorting 4,500 Exacts using my digital caliper.........


Hummm....my sorting of 4500 supposedly 4.52mm JSB Exacts shown in the pic above using my "digital caliper" is the same as the "holes in a plate" sort. Relatively few measured 4.52mm, most were 4.50mm-4.51mm and both sorting methods placed the bulk of pellet head sizes at 4.50mm!
The measuring process..............


Bottom line...........
IMHO, a pellet head varying a couple .01mm is insignificant as long as the pellet head is large enough to be "sized a bit" when pressed into the leade. The issue is with undersized pellet heads, of which there were many more under 4.50mm than there were measuring the labelled 4.52mm.