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I'm also thinking about adding an enamel coating to beef up the OD if it turns out the barrel is a bit bigger. Lots of colors of enamel available without ceramic additives that can be used this way. Thinner and paint in a plastic bowl to tumble the slugs then air dry standing on base of slug on...

Anyone have experience with these? With chamber pressures insufficient to cause any deformation, is exact barrel fit the best?

These the ones for 100-200$? How often are you using it and what sort of duty cycle.

Not worth the risk. In the Lee reloading manual he tells a story of his relative that got lead poisoning because of the amount of lead oxide in the batteries. He says don't do it. This coming from the guy saying nothing wrong with kids casting lead.