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Alan
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Join the crowd! I’ve had the same issue. Pellets that were good, now aren’t. The same batch that didn’t group well in one specific gun, now do!  

I’ve also discovered that measuring them with a pellet gauge doesn’t always point out an issue. I fortunately have occasional use of a comparison microscope, and even then I can’t always tell what is up. Same for weighing them. Now, if I just had an easy way to measure their hardness…..