Benjamin Trail NP pistol fix

I bought it "reconditioned" for $50. I put reconditioned in quotes, because the tech (at Crosman) obviously didn't notice that it varied high and low pretty badly. I noticed!

I kind of like the design of the NP, but as with so many licensed imports, the design is hamstrung by poor execution at manufacturing. 

The main problem of course, was that the barrel return mechanism was not securely holding the barrel in place. I checked out a forum where a guy fixed this by replacing the return spring with a stronger one. I did this by finding a 7/32" OD/ 0.030" wire spring at the hardware store longer than I needed and cut it longer than the stock spring by 2 or 3 coils. I also did my best to polish both the return pin and the mating hole while I was at it.

Still, there was some play at the breech with the pistol closed. I just about gave up on the project until it dawned on me. The return pin is not extending out far enough! The rear face of the square notch on the return pin has too much material where it contacts the retaining pin thereby stopping the chisel from contacting the frame rod. I simply filed away approx. .02"-.03" from this face and deburred the adjacent edges. Now the breech closes without any play because the chisel contacts with the frame rod before the notch hits the retaining pin.

I also sanded down the breech seal to shorten it because the gun was shooting consistently low to the point where my rear sight elevation was almost out of adjustment. Thousandths of an inch matter here, so I decided to go too thin and made some mylar washers to get just the right fit. You can make the gun shoot lower or higher by adding or removing shims.

Now it's a pretty decent indoor plinker, grouping around 3/4" at 25 ft.

Funny, lots of ads for cheap guns say "fun to shoot". No gun is fun to shoot if it doesn't repeat. Fix it!
 
The horrible trigger action (long and heavy) can be helped by replacing the screw which pushes the sear with a longer one taking care not to run it in too far. I used a set screw rounded off and polished at the contact end and some mild thread lock. This shortens the pull distance considerably, making the heavy pull easier to accept.

I know most of you have little interest in fiddling around with a pistol like this, but sometimes the difference between a dog and a decent shooter is just a little tweaking. I enjoy working on air guns and seeing improvements on the range. It's a big part of the hobby for me.
 
What's funny is, some of the guns in production over seas are blessed to be made while the tooling of their mating parts is still fresh. This is especially true for barrel rifling. My Crosman XT Storm rifle is a good example of how one can get lucky. Nice springer for the money. Tossed on a steel brake and 4 X 32 scope. It's one of my most accurate long range guns.

As you said, it is all economics. Higher price guns have quality checks throughout the process to ensure proper fit, form and function, while the imports do not.